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Barthelme – Fertigung

Development and manufacturing of LED linear luminaires, LED components and custom lighting solutions for industry and architecture.

Barthelme Logo

Barthelme LED Solutions GmbH & Co. KG

NurembergNew on Amplifa

NurembergHeadquarters

About Barthelme LED Solutions

Barthelme LED Solutions, based in Nuremberg, develops and manufactures LED linear luminaires, LED components and custom lighting solutions for industrial and architectural applications. The portfolio includes LED strips, aluminium LED profiles, rigid and flexible LED linear luminaires, spots and panels as well as controllers, power supplies and lamps. In its own luminaire manufactory, ready-to-install linear luminaires are manufactured entirely from the company's own luminaire components such as light sources, heat sinks, optics and housings. In addition to the standard range, project-specific solutions are created, from a single component to a complete system, tailored to installation space, light distribution and application requirements. Materials used include aluminium, stainless steel (including 1.4404 and V2A/1.4301) and steel; housings and profiles are anodized, powder-coated, painted or brushed, and luminaires can optionally be potted. Application areas include mechanical engineering, elevator and escalator construction, special-purpose vehicles, machine vision, automated guided vehicles (AGVs) as well as architectural lighting for hotels, public buildings, wellness areas and facades. Customers include, among others, Bosch-Rexroth, MK and item; a partnership exists with Fill.

Site
Nuremberg
Processes
Development and manufacture of custom LED solutions (components to complete systems), Manufacturing of ready-to-install LED linear luminaires in own luminaire manufactory (Made in, Manufacturing of own LED luminaire components (light sources, heat sinks, optics, housings), Manufacture of LED strips (Premium, Standard, Basic), Manufacturing of LED profiles from aluminium (surface-mounted, recessed, corner, floor-recessed,, Surface finishing: anodizing, powder coating, painting, brushing of housings/profiles (as, Potting of LED luminaires (potting type named as component option for project luminaires), Custom LED solutions / project luminaires
Materials
Aluminium, Stainless steel 1.4404, Stainless steel V2A (304), Steel, Stainless steel V2A (1.4301/304), Plastic
Certificates
Quality policy documented
Industries
Mechanical engineering, Elevator & escalator construction, Special-purpose vehicles, Machine Vision, Automated guided transport systems, Hotel & Living
  1. 01

    Engineering and technical consulting

  2. 02

    Manufacturing of own luminaire components (light sources, heat sinks, optics,

  3. 03

    Manufacturing of LED strips and aluminium profiles

  4. 04

    Surface finishing (anodizing, powder coating, painting, brushing)

  5. 05

    Potting optional

  6. 06

    Assembly of ready-to-install LED linear luminaires in the luminaire manufactory

  7. 07

    Warranty and complaint service

Materials and Processes

Al

Aluminium

Material for LED profiles and housings, available anodized, bright-drawn or brushed.

1.4404

Stainless steel 1.4404

Corrosion-resistant stainless steel for luminaire components in mechanical engineering and for accessories such as brackets and glare protection.

1.4301

Stainless steel V2A (1.4301/304)

Used for accessory parts such as mounting brackets and glare protection for linear luminaires.

St

Steel

As housing or profile material, among others in brushed finish.

KU

Plastic

Material for optics and profile covers.

Locations

Standort Nuremberg

Nuremberg

DE

Headquarters with engineering and luminaire manufactory

Materials
Aluminium, stainless steel, steel, plastic
  • Luminaire manufactory

Components and Products

OLBIA Wallwasher rigid
OLBIA Wallwasher rigidLED linear luminaire · Architectural Lighting
OLBIA Wallwasher flexible
OLBIA Wallwasher flexibleLED linear luminaire · Architectural Lighting
VISION TRACK L
VISION TRACK L3-phase track light · Industrial Lighting
NAPOLI 73 TB
NAPOLI 73 TBDrywall profile · LED profile
NAPOLI 66 TB
NAPOLI 66 TBDrywall profile · LED profile
LEDlight flex 17 8 STANDARD 500 IP54
LEDlight flex 17 8 STANDARD 500 IP54LED strip · Lighting
NAPOLI 34 VP
NAPOLI 34 VPLED profile · Architectural Lighting

Inside the production

In production at the luminaire manufactory
In production at the luminaire manufactory
Development of custom lighting solutions
Development of custom lighting solutions
Engineering team
Engineering team
Trade fair presence at Light + Building 2024
Trade fair presence at Light + Building 2024
Plant lighting at Fill
Plant lighting at Fill
Incident command vehicle Brandenburg with tactical LED integration
Incident command vehicle Brandenburg with tactical LED integration
Architecture project Køge Nord
Architecture project Køge Nord
Architectural lighting
Architectural lighting

Industries

Mechanical engineeringElevator & escalator constructionSpecial-purpose vehiclesMachine VisionAutomated guided transport systemsHotel & LivingPublic buildings & EducationWellness & SpaOffice & AdministrationFacade & Outdoor areasExhibitions & Retail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacture of custom LED solutions (components to complete systems)Engineering––––Aluminium, Stainless steel 1.4404, Plastic (optics, covers)
Manufacturing of ready-to-install LED linear luminaires in own luminaire manufactory (Made inAssembly–5000 mm (length filter products)––Aluminium, Stainless steel 1.4404
Manufacturing of own LED luminaire components (light sources, heat sinks, optics, housings)Assembly––––Aluminium, Plastic
Manufacture of LED strips (Premium, Standard, Basic)Assembly–20,000 mm–––
Manufacturing of LED profiles from aluminium (surface-mounted, recessed, corner, floor-recessed,Assembly––––Aluminium, anodized, Aluminium, bright-drawn, Aluminium, brushed, Stainless steel 1.4404, Steel, brushed
Surface finishing: anodizing, powder coating, painting, brushing of housings/profiles (asSurface––––Aluminium, Stainless steel 1.4404, Steel
Potting of LED luminaires (potting type named as component option for project luminaires)Surface–––––

Additional services

Custom LED solutions / project luminairesDevelopment & manufacture of luminaires and componentsTechnical consultingConfigurator for lighting solutionsWarranty & complaint service

Reference customers

Bosch-RexrothMKitemFill (partnership)Brandenburg incident command vehicle (emergency/fire services)

Quality

The products are manufactured with protection ratings up to IP68 and impact resistance IK06 for demanding environments; the quality policy is documented on the website.

EvidenceNuremberg
Quality policy documented
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