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Custom fixtures for vibration and shock testing – from design to manufacturing, all from a single source

BA

BAT-Mechanik GmbH

Weinbergstraße 3, 96523 SteinachNew on Amplifa

GmbH (HRB 504397, Local Court Jena)Legal form
+25 yearsExperience in vibration testing and environmental simulation
1 location: SteinachHeadquarters with manufacturing
German, EnglishBusiness languages

About BAT-Mechanik

BAT-Mechanik GmbH, based in Steinach (Thuringia), develops and manufactures custom solutions for vibration and shock testing as well as environmental simulation. The portfolio includes head expanders in various designs, mounting cubes, test setups, thermal barriers, load supports, special fixtures, slip tables and complete test systems. The value chain extends from consulting through design using modern 3D-CAD programs and FEM calculations to in-house manufacturing, enabling short communication paths and throughput times. In addition, the company offers contract manufacturing and post-installation support. With more than 25 years of experience in vibration testing and environmental simulation, BAT-Mechanik supplies customers worldwide, including from the automotive industry, aerospace, electronics and telecommunications, medical and pharmaceutical, consumer goods, and energy and utilities sectors. The company is registered as a GmbH with the local court of Jena (HRB 504397).

Site
Steinach
Processes
Design using 3D-CAD programs, FEM calculations, Consulting for vibration and shock testing and environmental simulation, Manufacturing of fixtures for vibration testing (head expanders, mounting cubes, test setups,, Contract manufacturing (build-to-order), Design (3D-CAD, FEM calculation), In-house manufacturing, Consulting
Materials
3D-CAD design, FEM calculation, Contract manufacturing / build-to-order
Industries
Automotive industry, Aerospace, Electronics and telecommunications, Medical and pharmaceutical, Consumer goods, Energy and utilities
  1. 01

    Consulting

  2. 02

    Design (3D-CAD, FEM calculation)

  3. 03

    In-house manufacturing

  4. 04

    Assembly/complete systems

  5. 05

    Post-installation support

Processes and Manufacturing

3D-CAD

3D-CAD design

Development of custom fixtures from concept to finished product.

FEM

FEM calculation

Simulation and design of fixtures for defined test requirements.

Zerspanung

Contract manufacturing / build-to-order

Manufacturing of components to customer drawings in-house.

Locations

Steinach

DE

Headquarters, design and manufacturing (in-house)

Industries

Automotive industryAerospaceElectronics and telecommunicationsMedical and pharmaceuticalConsumer goodsEnergy and utilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design using 3D-CAD programsEngineering–––––
FEM calculationsEngineering–––––
Consulting for vibration and shock testing and environmental simulationEngineering–––––
Manufacturing of fixtures for vibration testing (head expanders, mounting cubes, test setups,Assembly–––––
Contract manufacturing (build-to-order)Machining–––––

Additional services

Design (3D-CAD, FEM calculation)In-house manufacturingConsultingVibration test fixtures (head expanders, mounting cubes, test setups, thermal barriers, loadContract manufacturingPost-installation support

Reference customers

FabreekaWebastoBiotronik BerlinRolexBertrandtContinentalIMVHottinger Brüel & KjaerHanon SystemsKOSTALSiemensDiehl DefenceTyco ElectronicsEDAG EngineeringMagneti MarelliBMWVWBee LightingInfineonKeysight TechnologiesFES GmbHDragonfly AerospaceTandMBFFTLEAR CorporationPA Consultodelo

History

  1. More than 25 years of experience in vibration testing and environmental simulation

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