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Battenberg Robotic – Fertigung

Manufacturer of measuring robotic systems for automated quality inspection, haptics measurement and virtual simulation

Battenberg Robotic Logo

Battenberg Robotic GmbH & Co. KG

Marburg (Headquarters)New on Amplifa

1982Founded
HR A 4217Commercial Register

Measuring Robotics since 1982

Battenberg Robotic is a manufacturer of measuring robotic systems based in Marburg. The company combines industrial robots, measuring and testing sensors, external metrology and its own measuring software RobFlow© to create robot-supported inspection solutions for automated quality inspections. The portfolio includes stationary measuring robotic systems, the Climate-Robotic measuring system for tests in the climate chamber from -40°C to +80°C, the RobSimulation simulation software for virtual commissioning, and the autonomously mobile robot RobMobil with a 7-axis cobot. Applications include haptic and optical quality inspections of vehicle components, touch panel inspections, luminance and color measurements, ultrasonic testing of aircraft composite materials, and final inspection of medical devices. The company supplies customers in Europe, the USA, Canada, Mexico and China and offers services such as contract measurements, sensor calibration, maintenance, rental systems and training.

Site
Marburg
Processes
Measuring robotics (robot-supported quality inspection: measuring, testing, analyzing, evaluating), Haptics measurements (force-displacement measurements, switches and rotary actuators), Touch panel inspections (flat and curved surfaces, capacitive control devices, pixel accuracy,, Luminance, color and contour measurements, Ultrasonic testing of aircraft composite materials, Quality inspections of doors and flaps (door endurance run tests), Comfort inspections of vehicle seats, Vehicle validation, measuring points for body-in-white control
Materials
Measuring Robotics, Climate-Robotic, RobFlow©, RobSimulation, RobMobil, 3D Scanner, RobSOGPAT
Founded
1982
Industries
Automotive, Aviation, Medical Technology, Lifestyle
  1. 01

    Feasibility study

  2. 02

    Virtual simulation (RobSimulation)

  3. 03

    Design and construction of the measuring robotic system

  4. 04

    Programming with RobFlow©

  5. 05

    Commissioning and calibration (3D scanner)

  6. 06

    Service, calibration and maintenance

Systems and Software

MR

Measuring Robotics

Combination of robot, measuring and testing sensors and RobFlow© for programmable inspection sequences.

KLMR

Climate-Robotic

Measuring robotic system for tests in the climate chamber from -40°C to +80°C.

RF

RobFlow©

Standard measuring software for measuring, analyzing and evaluating objective quality characteristics by drag & drop.

RS

RobSimulation

Software for the virtual simulation of robot cells and inspection sequences from CAD data.

RM

RobMobil

Autonomous mobile robot (AMR) with a 7-axis cobot for inspections in indoor and outdoor areas.

3DS

3D Scanner

Calibration of object and coordinate systems for robot-supported inspection.

SOGPAT

RobSOGPAT

Measuring optics for the automatic detection of measuring point coordinates on surfaces.

Location

Standort Marburg

Marburg

DE

Headquarters, development and production

  • Measuring robotic systems (robots with measuring and testing sensors)
  • RobMobil (AMR with 7-axis cobot)
  • Measuring software RobFlow©
  • RobSimulation (simulation software)
  • Measuring optics RobSOGPAT
  • Climate-Robotic measuring system
  • 3D scanner
  • Mitsubishi robots

Solutions

RobMobil – mobile AMR for functional vehicle validation
RobMobil – mobile AMR for functional vehicle validationMeasuring Robotics · Automotive
RobMobil with 3D scanner for quality control
RobMobil with 3D scanner for quality control3D calibration · Automotive
Testing of control devices (Smart Access Dummy)
Testing of control devices (Smart Access Dummy)Touch panel inspection · Automotive
Stationary measuring robotic inspection
Stationary measuring robotic inspectionHaptics measurement · Automotive

Inside the production

Measuring robotics in aviation
Measuring robotics in aviation
Battenberg measuring robotic system in Marburg
Battenberg measuring robotic system in Marburg

Industries

AutomotiveAviationMedical TechnologyLifestyle

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Measuring robotics (robot-supported quality inspection: measuring, testing, analyzing, evaluating)Inspection–––––
Haptics measurements (force-displacement measurements, switches and rotary actuators)Inspection–––––
Touch panel inspections (flat and curved surfaces, capacitive control devices, pixel accuracy,Inspection–––––
Luminance, color and contour measurementsInspection–––––
Ultrasonic testing of aircraft composite materialsInspection––––Aircraft composite materials
Quality inspections of doors and flaps (door endurance run tests)Inspection–––––
Comfort inspections of vehicle seatsInspection–––––
Vehicle validation, measuring points for body-in-white controlInspection–––––
End-of-line inspections (e.g. measuring of interior control panels)Inspection–––––
Robot integration tail light assembly (sensor-guided assembly)Assembly–––––
Assembly of prototype razor cartridgesAssembly–––––
Filament assembly (toothbrush) - feasibility studyAssembly–––––
RobSimulation (virtual simulation of inspection sequences, virtual commissioning)Engineering–––––
Inspections in climate chamber (climate robot, -40°C to +80°C)Inspection–––––
Contract measurementsInspection–––––
Sensor calibration (annual calibration interval)Inspection–––––
Feasibility studies including virtual simulationsEngineering–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Measuring robotic system (robot with measuring and testing sensors)Battenberg–various sizes, usable from -40°C to +80°C–Marburg
Autonomous mobile robot (AMR) with 7-axis cobotBattenberg RobMobil–Indoor and outdoor areas2023 (MarkMarburg
Measuring software RobFlow©Battenberg RobFlow©––MarkteinfüMarburg
Simulation software for virtual measuring roboticsBattenberg RobSimulation––2023 (MarkMarburg
Measuring optics for automatic detection of measuring point coordinatesBattenberg RobSOGPAT––2017-2019Marburg
Climate-Robotic measuring systemBattenberg––2001-2006Marburg
Mitsubishi robots for haptic quality evaluationsMitsubishi––1985-1988Marburg
3D scanner (calibration of coordinate systems)–––––

Additional services

Contract measurementsSensor calibrationRobot maintenanceFeasibility studiesRental systemsWorkshopsTraining coursesTrainingService and maintenance worldwideRobSimulation (virtual commissioning)Assembly of prototypes (e.g. razor cartridges, toothbrush filaments)

Reference customers

BMW Group (Debrecen plant, Hungary)BMW Manufacturing (Spartanburg, USA)Mahindra & Mahindra Ltd. (Chennai, India)

History

  1. 1982

    Founding of the company 'Battenberg Angewandte Computertechnik' by Günther Battenberg; move into today's company headquarters in Marburg

  2. 1985

    Development of mobile data acquisition systems for vehicles

  3. 1988

    Market launch of measuring robotics with Mitsubishi robots for haptic quality evaluations

  4. 2001

    Market launch of the measuring software RobFlow©

  5. 2006

    Market launch of the first Climate-Robotic measuring system; founding of Battenberg ROBOTIC GmbH & Co. KG

  6. 2008

    Expansion of the company headquarters with an operations hall

  7. 2011

    First deployment in medical technology; worldwide distribution of measuring robotic systems

  8. 2014

    First deployment for lifestyle products

  9. 2016

    Expansion with a measuring laboratory; first deployment in aviation

  10. 2017

    Market launch of touch panel inspections and the measuring optics RobSOGPAT

  11. 2019

    Market launch of measuring robotics for curved touch panels and force-feedback function

  12. 2020

    Market launch of measuring robotics for capacitive display and control devices

  13. 2021

    Market launch of the FunctionalTwins for virtual measuring robotics

  14. 2023

    Market launch of RobSimulation (virtual simulation) and RobMobil (mobile AMR with 7-axis cobot)

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