Tool systems for roller burnishing, diamond burnishing and deep rolling of metal surfaces as well as thread production tools.
Baublies AG
Renningen · PliezhausenNew on Amplifa
About the Baublies Group
The Baublies Group, headquartered in Renningen, comprises the Baublies AG, which specializes in the optimization of metal surfaces through roller burnishing, diamond burnishing and deep rolling, as well as Bayer Diamant GmbH. Wagner Tooling Systems Baublies GmbH in Pliezhausen has been manufacturing thread cutting and thread forming systems for external thread production since 1994, a tradition dating back to the Gustav Wagner machine factory founded in 1890. The product range includes diamond burnishing tools for hardened materials up to over 60 HRC, single- and multi-roller burnishing tools for internal and external machining, the HELIX axial thread rolling system (M10–M22) as well as custom special tools. The chipless surface treatment achieves surface roughness depths below Rz 1.0 µm, work-hardens the surface layer and increases the fatigue strength of the machined components. Typical applications are found in medical technology, optics, aerospace, automotive engineering and general mechanical engineering. Customers come from all over the world; in addition, the company offers consulting and development services in surface technologies.
- Site
- Renningen
- Processes
- Roller burnishing with single-roller tools, Diamond burnishing and work-hardening of surfaces (internal and external machining), Roller burnishing with multi-roller tools (internal and external machining), Deep rolling of fillet radii on threads (single-roller tool, increase of dynamic, Thread production by chipless machining (thread rolling, axial, HELIX M10–M22), Thread production by machining (thread cutting), Consulting and development for surface technologies/tool systems, Roller burnishing
- Materials
- Hardened materials, High-strength materials, Diamond Burnishing, Roller Burnishing, Deep Rolling, Thread Rolling (chipless), Thread Cutting (machining), Hardened materials > 60 HRC
- Industries
- Automotive engineering, Aerospace, Medical technology, Optical industry, Mechanical engineering, Mechanical engineering (precision parts)
- 01
Consulting and development of tool solutions
- 02
Tool manufacturing (roller burnishing, diamond burnishing and thread tools)
- 03
Sales and on-site support at customers worldwide
Processes and Materials
Diamond Burnishing
Burnishing and work-hardening of hardened materials up to over 60 HRC for internal and external contours.
Roller Burnishing
Cold-forming burnishing and work-hardening with single- and multi-roller tools, materials up to 45 HRC.
Deep Rolling
Rolling of fillet radii on threads to increase dynamic strength.
Thread Rolling (chipless)
Axial external thread production with the HELIX system in the working range M10–M22.
Thread Cutting (machining)
Machining-based external thread production with proven thread cutting systems.
Hardened materials > 60 HRC
Machinable with diamond burnishing tools.
Materials up to 45 HRC
Maximum workpiece hardness for the variable single-roller tool.
High-Strength Materials
Machinable with multi-roller burnishing tools.
Locations
Renningen
DEHeadquarters of Baublies AG and Bayer Diamant GmbH; development and sales of the surface technology tools
- Materials
- Hardened and high-strength materials (tool application)
- Diamond burnishing tools with square shank RH/LH 16/20/25
- COLIBRI diamond burnishing tools 8×12/10×12/12×12 mm
- Diamond burnishing tools for internal machining Ø 20/25/32/40 mm
- Multi-roller burnishing tools (internal/external)
- PICCOLINO internal burnishing tool
- Single-roller tool ERG-20-146-00 variable
Pliezhausen
DEWagner Tooling Systems Baublies GmbH – manufacturing of thread cutting and thread forming systems
- Materials
- Metal (thread tools)
- HELIX axial thread rolling system (M10–M22)
- Thread cutting systems
- Thread rolling systems for external threads
Tool Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Roller burnishing with single-roller toolsSurface | Rz < 1.0 µm | – | – | – | Metals up to 45 HRC (single-roller tool) |
| Diamond burnishing and work-hardening of surfaces (internal and external machining)Surface | Rz < 1.0 µm | – | – | – | hardened materials over 60 HRC |
| Roller burnishing with multi-roller tools (internal and external machining)Surface | – | – | – | – | high-strength materials |
| Deep rolling of fillet radii on threads (single-roller tool, increase of dynamicSurface | – | – | – | – | – |
| Thread production by chipless machining (thread rolling, axial, HELIX M10–M22)Forming | – | – | – | – | Metal |
| Thread production by machining (thread cutting)Machining | – | – | – | – | Metal |
| Consulting and development for surface technologies/tool systemsEngineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Diamond burnishing tool with square shank, variable (external machining) | Baublies AG RH/LH ☐ 16/20/25 | – | Square shank 16/20/25 mm, adjustment range 240°, division 48 × 5°, burnishing diamond radii 0.4–5 | – | Renningen |
| COLIBRI diamond burnishing tool (external machining, compact) | Baublies AG COLIBRI 88-767-00-XX | – | Square shank 8×12 / 10×12 / 12×12 mm, burnishing diamond radii 0.4–5 mm, up to 150 m/min | – | Renningen |
| Diamond burnishing tool for internal machining of bores and contours | Baublies AG | – | Cylindrical shank Ø 20/25/32/40 mm, internal burnishing, up to 150 m/min | – | Renningen |
| Diamond burnishing tool with basic body for internal machining | Baublies AG | – | Cylindrical shank Ø 20/25/32/40 mm, burnishing diamond radii 0.4–5 mm | – | Renningen |
| Multi-roller burnishing tool for internal machining | Baublies AG | – | – | – | Renningen |
| PICCOLINO multi-roller burnishing tool for internal machining of small diameters | Baublies AG PICCOLINO | – | compact design for multi-spindle and sliding headstock lathes, rotary transfer machines | – | Renningen |
| Multi-roller burnishing tool for external machining | Baublies AG | – | various diameters | – | Renningen |
| Variable single-roller tool for internal and external contours | Baublies AG ERG-20-146-00 variable | – | Square shank 20/25/32/40 mm, adjustment range ±90° in 15° steps, rolling speed up to 200 | – | Renningen |
| Single-roller tool, modular system | Baublies AG | – | Roller head, tool holder, basic body with spring suspension | – | Renningen |
| HELIX axial thread rolling system | Wagner Tooling Systems Baublies GmbH HELIX | – | Working range M10–M22 | – | Pliezhausen |
| Thread cutting and thread rolling systems (external threads) | Wagner Tooling Systems Baublies GmbH | – | – | – | Pliezhausen |
Additional services
History
- 1890
Beginning of the Wagner tradition in thread production with the Gustav Wagner machine factory
- 1994
Manufacturing of thread cutting and thread forming systems in Pliezhausen
- 2018
Integration of Wagner Werkzeugsysteme into the Baublies Group as Wagner Tooling Systems Baublies GmbH