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BAUER KOMPRESSOREN – Fertigung

High-pressure compressors and compressor systems up to 500 bar for breathing air, industry, gas and hydrogen – since 1946.

BAUER KOMPRESSOREN Logo

Bauer Kompressoren GmbH

Munich (headquarters, development, production) · Geretsried (production of screw and compressor blocks, Uniccomp GmbH)New on Amplifa

1946Founded
1,550Employees
approx. 470 Mio. € (2024)Revenue
40,000 compressors/yearAnnual capacity
90 %Export share

This is Bauer Kompressoren

Bauer Kompressoren develops and produces high-pressure and medium-pressure compressors for air and gases up to 500 bar and 500 kW; for hydrogen applications up to 900 bar. The portfolio includes breathing air compressors for diving, fire brigades and civil protection, industrial compressors including air and gas treatment, nitrogen generators, gas drying, gas measurement systems as well as CNG and biogas refuelling station systems. Another field is gas internal pressure injection moulding (GIT), for which Bauer develops control, booster and nitrogen generation systems together with injection moulding machine manufacturers. Screw and compressor blocks are manufactured at the subsidiary Uniccomp GmbH in Geretsried; the headquarters with development and production is located in Munich. Founded in 1946, the family-owned company is owner-managed in its third generation, achieves an export share of around 90 % and produces around 40,000 compressors per year. With 22 subsidiaries, 15 branch offices and a network of around 350 sales partners and 600 service centres, the group is represented worldwide.

Site
Munich
Processes
Manufacture of high-pressure compressors (air and nitrogen) up to 500 bar and 500 kW, Manufacture of screw and compressor blocks, Gas internal pressure injection moulding (GIT) – control, booster and nitrogen generation systems, Development and production of nitrogen generators (N2 generation from air), Manufacture of compressor systems incl. air and gas treatment as well as measurement technology, Development and production of hydrogen compressors and systems (up to 900 bar), Breathing air compressors and air treatment systems (220–500 bar, 100 to several 1,000 l/min), Industrial compressors for air and gas compression (air 25–500 bar, gases 90–500 bar)
Materials
High-pressure compression, Gas internal pressure injection moulding, Nitrogen generators, Air and gas treatment
Founded
1946
Employees
1550
Industries
Diving/breathing air, Fire brigade/civil protection, Medical technology, Industry, Oil and gas, Energy sector
  1. 01

    Development and design

  2. 02

    Manufacture of screw and compressor blocks (Geretsried)

  3. 03

    Air and gas treatment, gas measurement and drying systems

  4. 04

    Assembly of compressor systems and refuelling station systems

  5. 05

    Control and monitoring systems

  6. 06

    Worldwide service and sales network

Processes and Technologies

HD-K

High-pressure compression

Air and gases (nitrogen, argon, helium, methane, nitrous oxide, hydrogen) up to 500 bar, for hydrogen up to 900 bar.

GIT

Gas internal pressure injection moulding

Control, booster and nitrogen systems for the injection moulding process in automotive, electronics and medical technology.

N2-GEN

Nitrogen generators

Local generation of N2 from air for industrial and injection moulding applications.

GAS-TR

Air and gas treatment

Gas drying and gas measurement systems to ensure contaminant-free breathing air and gas quality.

Locations

Munich

DE

Headquarters, development and production

  • Breathing air compressors (JUNIOR II, MARINER, VERTICUS)
  • High-pressure compressors (I 22 series)
  • Hydrogen compressors (Bauer Gas Tec)

Geretsried

DE

Production of screw and compressor blocks (Uniccomp GmbH)

  • Screw compressor manufacturing
  • Compressor blocks

Products and Systems

High-pressure compressor I 22 series
High-pressure compressor I 22 seriesHigh-pressure compression up to 525 bar · Industry
Stationary breathing air compressor VERTICUS
Stationary breathing air compressor VERTICUSBreathing air compression 450–680 l/min · Fire brigade/civil protection
Mobile breathing air compressor MARINER
Mobile breathing air compressor MARINERBreathing air compression 200–320 l/min · Diving/maritime
Mobile breathing air compressor JUNIOR II
Mobile breathing air compressor JUNIOR IIBreathing air compression 100 l/min · Diving
CNG/biogas refuelling station system
CNG/biogas refuelling station systemGas compression · Fuel Gas Systems
Helium recovery system for the ALMA radio telescope
Helium recovery system for the ALMA radio telescopeGas treatment · Research

Inside the production

Production at the Munich site
Production at the Munich site
Biogas treatment and feed-in
Biogas treatment and feed-in
Breathing air supply in recreational diving
Breathing air supply in recreational diving
Systems for maritime and offshore applications
Systems for maritime and offshore applications
JUNIOR compressor on Greenland expedition
JUNIOR compressor on Greenland expedition

Industries

Diving/breathing airFire brigade/civil protectionMedical technologyIndustryOil and gasEnergy sectorAutomotive, aerospace and shipbuildingPetrochemicalsFood industryMiningCNG/biogas refuelling stationsGas internal pressure injection moulding (GIT)Plastics industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of high-pressure compressors (air and nitrogen) up to 500 bar and 500 kWAssembly––––Metals (unspecified)
Manufacture of screw and compressor blocksAssembly––––Metals (unspecified)
Gas internal pressure injection moulding (GIT) – control, booster and nitrogen generation systemsPlastics––––Plastics
Development and production of nitrogen generators (N2 generation from air)Assembly–––––
Manufacture of compressor systems incl. air and gas treatment as well as measurement technologyAssembly–––––
Development and production of hydrogen compressors and systems (up to 900 bar)Assembly–––––
Breathing air compressors and air treatment systems (220–500 bar, 100 to several 1,000 l/min)Assembly–––––
Industrial compressors for air and gas compression (air 25–500 bar, gases 90–500 bar)Assembly––––Air, Argon, Helium, Nitrogen, Methane, Nitrous oxide, Mixed gases, Hydrogen
CNG and biogas refuelling stations (compressors, storage units, gas drying systems, controls,Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-pressure compressor (I 22 series, air-cooled)BAUER KOMPRESSOREN I 22 Baureihe–Air and nitrogen up to 525 bar––
Mobile breathing air compressorBAUER KOMPRESSOREN JUNIOR II–100 l/min, up to 330 bar––
Mobile breathing air compressorBAUER KOMPRESSOREN MARINER (350 bar)–200–320 l/min, up to 350 bar––
Stationary breathing air compressorBAUER KOMPRESSOREN VERTICUS (350 bar)–450–680 l/min, up to 350 bar––

Additional services

Air and gas treatmentGas measurement systemsGas dryingNitrogen generatorsBooster systemsControl and monitoring systemsWorldwide service network

Reference customers

ADNOCAir LiquideCarrefourSouthern California Gas CompanyE.ONEngel Austria

History

  1. 1946

    Founded by Hans Bauer in Munich; initially compressors for spray painting and tyre pumps.

  2. 1948

    First major industrial order, export of 30 compressors to Portugal.

  3. 1952

    Development of the first breathing air compressor, advised by Jacques-Yves Cousteau.

  4. 1954

    First 1 million DM in revenue, new production site.

  5. 1976

    Heinz Bauer takes over management, first US subsidiary in Norfolk/Virginia.

  6. 1980

    First CNG refuelling stations in the USA, founding of Rotorcomp Verdichter GmbH.

  7. 2004

    Consolidation of the subsidiaries under Bauer Comp Holding GmbH.

  8. 2012

    Handover to Dr. Monika Bayat and Philipp Bayat.

  9. 2014

    SAP Quality Award in the Cloud Innovation category.

  10. 2022

    Founding of Bauer Gas Tec for hydrogen compressors and systems.

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