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Bauer Maschinenbau – Fertigung

Development and manufacture of CNC drilling and milling machines for long workpieces up to 8 m as well as vices

Bauer Maschinenbau Logo

Bauer Maschinenbau GmbH

New on Amplifa

MDX series MDX 20–80Models (X travel 2100–8050 mm)
up to 8 mMachining length
Mitsubishi ElectricDevelopment partner for CNC control

About Bauer Maschinenbau

Bauer Maschinenbau GmbH develops and manufactures CNC drilling and milling machines of the BAUER MDX series for machining long, pre-sawn workpieces with machining lengths of 2 to 8 metres. The drilling systems operate on the moving-column principle, in which the workpiece table remains stationary and the drill head travels. The control was developed in cooperation with Mitsubishi Electric and allows programming directly at the machine without CNC knowledge; in addition, data in DXF and DSTV formats can be imported. The range includes the models MDX 20 to MDX 80 with travel distances of 2100 to 8050 mm in the X axis. The machines perform drilling (3–40 mm), thread tapping (M4–M30), milling of slotted holes, circles, contours and pockets as well as drain hole drilling. In addition to the machines, the company offers vices in manual and hydraulic versions as well as accessories such as roller stands, chip conveyors, spray systems and angle heads. Customers include companies in metalworking, steel construction and railing construction.

Processes
Drilling, Milling (slotted holes, circles, contours, pockets), Thread tapping (thread cutting), Sawing, Development and manufacture of CNC drilling and milling machines (BAUER MDX series), Manufacture and sale of vices (manual/hydraulic), Machine accessories (roller stands, chip conveyors, spray systems, angle head), DXF/DSTV data import, simple shop-floor programming
Materials
CNC drilling and milling machines (moving-column principle), Manual vices SPM 1–3, Hydraulic vices SPH 2/3, "Flexible" vices, DXF/DSTV data import
Industries
Metalworking/steel construction (machining of long sawn workpieces up to 8 m), Railing construction (angled drilling with angle head)
  1. 01

    Development and design

  2. 02

    Manufacture of machine components

  3. 03

    Assembly of the drilling and milling machines

  4. 04

    Development of the control software

  5. 05

    Sales of machines, vices and accessories

Machines, Processes and Equipment

MDX

CNC drilling and milling machines (moving-column principle)

Drilling 3–40 mm, thread tapping M4–M30, milling of slotted holes and contours on workpieces up to 8 m in length.

SPM

Manual vices SPM 1–3

Clamping widths 300–550 mm for economical clamping of workpieces in small and large series.

SPH

Hydraulic vices SPH 2/3

Hydraulic cylinder with 100 mm stroke and approx. 3 t clamping force at 40 bar, controllable via the machine operating panel.

Flex

"Flexible" vices

Adjustable over the entire clamping range 400/600 mm without tools, available in manual and hydraulic versions.

DXF/DSTV

DXF/DSTV data import

Import of design data directly into the machine control in addition to shop-floor programming.

Products

Reference part: machined long workpiece
Reference part: machined long workpieceDrilling and milling · Steel construction
Reference part: bore and slotted hole
Reference part: bore and slotted holeCNC drilling · Metalworking
Reference part: sawn component with drilled holes
Reference part: sawn component with drilled holesDrilling and milling · Metalworking
Reference part: workpiece with contour machining
Reference part: workpiece with contour machiningCNC milling · Steel construction
Reference part: girder with drain holes
Reference part: girder with drain holesDrilling · Metal construction
Reference part: slotted-hole milling
Reference part: slotted-hole millingCNC milling · Metalworking
Reference part: machined profile
Reference part: machined profileDrilling and milling · Steel construction
Reference part: component with tapped threads
Reference part: component with tapped threadsThread tapping · Metalworking
Reference part: long workpiece support
Reference part: long workpiece supportDrilling · Steel construction

Inside the production

Header Bauer Maschinenbau
Header Bauer Maschinenbau
BAUER MDX 30
BAUER MDX 30
Drilling system on the moving-column principle
Drilling system on the moving-column principle
BAUER Bohrmax Z70/Z80
BAUER Bohrmax Z70/Z80
Accessories for BAUER MDX
Accessories for BAUER MDX
BAUER drilling machine
BAUER drilling machine
BAUER drilling machine
BAUER drilling machine
Movable light barrier for pendulum operation
Movable light barrier for pendulum operation
BAUER vice
BAUER vice
BAUER vice
BAUER vice
Manual vice SPM
Manual vice SPM
Vice with dimension specifications
Vice with dimension specifications
Hydraulic vice SPH
Hydraulic vice SPH
Hydraulic vice SPH, detail
Hydraulic vice SPH, detail

Industries

Metalworking/steel construction (machining of long sawn workpieces up to 8 m)Railing construction (angled drilling with angle head)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
DrillingMachining± 0.1 mm (X axis) / 0.06 mm (Y and Z)8 m–––
Milling (slotted holes, circles, contours, pockets)Machining–8 m–––
Thread tapping (thread cutting)Machining–8 m–––
SawingMachining–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Drilling and milling machine on the moving-column principle (drilling system)BAUER MDX 20–Travels X 2100 mm, Y 580 mm, Z 700 mm––
Drilling and milling machine on the moving-column principle (drilling system)BAUER MDX 30–Travels X 3050 mm, Y 580 mm, Z 700 mm––
Drilling and milling machine on the moving-column principle (drilling system)BAUER MDX 40–Travels X 4050 mm, Y 580 mm, Z 700 mm––
Drilling and milling machine on the moving-column principle (drilling system)BAUER MDX 60–Travels X 6100 mm, Y 580 mm, Z 700 mm––
Drilling and milling machine on the moving-column principle (drilling system)BAUER MDX 80–Travels X 8050 mm, Y 580 mm, Z 700 mm––
Vice (manual)BAUER SPM 1–Clamping width 300 mm, jaw width 150 mm, spindle travel 50 mm, overall length 520 mm––
Vice (manual)BAUER SPM 2 / SPM 3–Clamping width 450/550 mm, jaw width 160 mm, spindle travel 130 mm––
Vice (hydraulic)BAUER SPH 2 / SPH 3–Hydraulic cylinder stroke 100 mm, piston diameter 30 mm, jaw width 160 mm, clamping force at 40 bar––
Vice (manual, Flexible)BAUER Flexible–Clamping range 400/600 mm, jaw width 111 mm, spindle travel 40 mm, overall length 688/888 mm––
Vice (hydraulic, Flexible)BAUER Flexible hydraulic–Stroke 30 mm, clamping range 400/600 mm, jaw width 150 mm, overall length 688/888 mm––

Additional services

Development and manufacture of CNC drilling and milling machines (BAUER MDX series)Manufacture and sale of vices (manual/hydraulic)Machine accessories (roller stands, chip conveyors, spray systems, angle head)DXF/DSTV data import, simple shop-floor programming

Reference customers

Mitsubishi Electric (development partner for CNC control)
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