Control technology, conveyor technology, handling systems and special machine engineering for industry and switchgear construction
Bauer Systeme GmbH
Bretten (Steinäcker 5-7)New on Amplifa
About Bauer Systeme
Bauer Systeme GmbH develops and manufactures customised solutions in the fields of control technology, conveyor technology, handling systems and special machine engineering. The range covers consulting and concept development, design, electrical planning, PLC programming, machine building as well as assembly, commissioning, maintenance and remote maintenance. In addition to customised systems such as bagging systems, FK fillers, crate changers, mini singulators, strip cutters and deflashing systems for elastomer parts, the company produces its own product line for control cabinet construction: the MT1100 assembly table family, lifting and swivelling devices, the smartLIFTER control cabinet transport trolley, the LUT1000 storage and transport trolley, the EWorkSTATION 4.0 workstation and the quickWIRING software for semi-automated wire manufacturing. Production is mainly in steel (RAL 7016) and stainless steel; for special applications, plastic, elastomer and cardboard are used. The systems are used primarily in the food industry, the pharmaceutical industry, general mechanical engineering and control cabinet construction. Since 2024, the company with around 30 employees at the Bretten site has been part of the WAGO Group.
- Site
- Bretten
- Processes
- Control technology / automation, Conveyor technology (custom transport solutions), Handling systems, Special machine engineering (development, design, manufacturing, assembly, commissioning), Design, electrical planning, PLC programming, Assembly, service, maintenance, commissioning of systems, Manufacturing of assembly tables (MT1100 series), Electric lifting and swivelling device MT1100-HSV
- Materials
- Steel (base frame RAL 7016), Stainless steel (control cabinet, moulds), Elastomer/rubber (O-rings, rubber strips), Plastic granulate, Cardboard (moulds), Steel (RAL 7016), Stainless steel, Elastomer/rubber
- Certificates
- ISO 9001, CSA/UL certification
- Founded
- 1999
- Employees
- 30+
- Industries
- Food industry, Pharmaceutical industry, Mechanical engineering, Control cabinet / switchgear construction
- 01
Consulting and proposed solution
- 02
Design and electrical planning
- 03
PLC programming
- 04
Manufacturing and control cabinet construction
- 05
Assembly and commissioning
- 06
Service, maintenance, remote maintenance and spare parts supply
Materials and Processes
Steel (RAL 7016)
Mobile base frames of the assembly tables and transport trolleys in powder-coated steel construction.
Stainless steel
Control cabinets and moulds in the food sector, e.g. on the FK filler for meatloaf moulds.
Plastic granulate
Processing in special machines such as the bagging system for filling, weighing and labelling.
Elastomer/rubber
Processing of O-rings and rubber strips in the strip cutter and automatic UFO.
Wire/conductor
Assembly and semi-automated wire manufacturing with the quickWIRING software.
Locations
Bretten
DEHeadquarters: administration, control technology, conveyor technology, handling systems, special machine engineering
- Part weight / size
- Load capacities up to 500 kg (MT1100-HD, LUT1000);
- Lot size
- Single units and custom-made products
- Materials
- Steel (RAL 7016), stainless steel
- MT1100 assembly table family (HK, M1, M2, HD, HSV)
- smartLIFTER
- LUT1000
- EWorkSTATION 4.0
- Crimping machine CF3000-2,5
- Cut-off machine Cutfox 10
- Printer Rollmaster 300 / Thermomark Roll 2.0
- Length stop LA3000-TP
- quickWIRING
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Control technology / automationEngineering | – | – | – | – | – |
| Conveyor technology (custom transport solutions)Engineering | – | – | – | – | – |
| Handling systemsEngineering | – | – | – | – | – |
| Special machine engineering (development, design, manufacturing, assembly, commissioning)Engineering | – | – | – | – | – |
| Design, electrical planning, PLC programmingEngineering | – | – | – | – | – |
| Assembly, service, maintenance, commissioning of systemsAssembly | – | – | – | – | – |
| Manufacturing of assembly tables (MT1100 series)Assembly | – | Assembly plates up to 1100 mm width × Assembly plates up to 1900/2100 mm | 500 kg load capacity (MT1100-HD) | – | Steel (RAL 7016 base frame) |
| Electric lifting and swivelling device MT1100-HSVAssembly | – | 1200 mm × 2200 mm | 200 kg | – | – |
| smartLIFTER handling system (control cabinet transport)Assembly | – | 4800 x 2200 x 800 mm (W x H x D) | 1800 kg | – | – |
| Modular workstation EWorkSTATION 4.0 (wire assembly)Assembly | – | Table height-adjustable 81-135 cm | – | – | – |
| Semi-automated wire manufacturing / wiring (quickWIRING software)Assembly | – | – | – | – | Wire/conductor |
| Bagging system (bagging of plastic granulates: suction, filling, weighing, sealing,Engineering | – | – | – | – | Plastic granulate |
| FK filler (filling of meat batter into meatloaf moulds)Engineering | – | – | – | – | Stainless steel |
| Crate changer (automatic filling of crates)Engineering | – | – | – | – | – |
| Mini singulator (separating and singulating small parts)Engineering | – | – | – | – | Plastic |
| Strip cutter (cutting of rubber strips, pieces 5 to 80 mm long)Engineering | – | 5 to 80 mm cut length | – | – | Elastomer/rubber |
| Automatic UFO (demoulding and separating of injection-moulded elastomer O-rings)Engineering | – | – | – | – | Elastomer |
| Storage and transport trolley LUT1000 (transport of assembly plates, doors, side panels)Assembly | – | 1500 x 1000 x 1000 mm (HxWxD) | 500 kg | – | Steel, powder-coated |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Assembly table MT1100-HK (manually tiltable 0-85°) | Bauer Systeme MT1100-HK | – | Assembly plates up to 1100 x 1900 mm (W x H) | – | Bretten |
| Assembly table MT1100-M1 (electrically tiltable) | Bauer Systeme MT1100-M1 | – | Assembly plates up to 1100 x 1900 mm (W x H) | – | Bretten |
| Assembly table MT1100-M2 (electrically height-adjustable 800-1100 mm and tiltable) | Bauer Systeme MT1100-M2 | – | Assembly plates up to 1100 x 1900 mm (W x H) | – | Bretten |
| Heavy-duty assembly table MT1100-HD | Bauer Systeme MT1100-HD | – | Assembly plates up to 1100 x 2100 mm (W x H), height adjustment 885-1150 mm | – | Bretten |
| Lifting and swivelling device MT1100-HSV | Bauer Systeme MT1100-HSV | – | Control cabinets 600 x 1600 mm up to 1200 x 2200 mm | – | Bretten |
| smartLIFTER control cabinet transport trolley | Bauer Systeme smartLIFTER | – | Control cabinets up to 4800 x 2200 x 800 mm (W x H x D), stepless height up to 230 mm | – | Bretten |
| Storage and transport trolley LUT1000 | Bauer Systeme LUT1000 | – | 1500 x 1000 x 1000 mm (HxWxD) | – | Bretten |
| Folding table with sack-truck function smartTable | Bauer Systeme smartTable | – | folded 1000 x 610 x 85 mm (WxDxH) | – | Bretten |
| Modular workstation EWorkSTATION 4.0 | Bauer Systeme EWorkSTATION 4.0 | – | Table height-adjustable 81-135 cm | – | Bretten |
| Crimping machine | CF3000-2,5 | – | – | – | – |
| Cut-off machine | Cutfox 10 | – | – | – | – |
| Printer | Rollmaster 300 | – | – | – | – |
| Printer | Thermomark Roll 2.0 | – | – | – | – |
| Length stop with dynamic servo drive | Bauer Systeme LA3000-TP | – | Positioning accuracy 1/10 mm | – | Bretten |
| Bagging system (conveyor unit incl. blower, scale, scanner, laser printer) | Bauer Systeme | – | – | – | Bretten |
| FK filler (filling system for meatloaf moulds, compatible with Handtmann or Vemag vacuum fillers) | Bauer Systeme FK Füller | – | Infeed conveyors length 2 m, belt width 70 mm | – | Bretten |
| Crate changer (traversing belt, gravity roller conveyor) | Bauer Systeme | – | – | – | Bretten |
| Mini singulator (hopper belt, cross/press belt, longitudinal belt) | Bauer Systeme | – | – | – | Bretten |
| Strip cutter (cutting unit with heated blade, slotted drive roller) | Bauer Systeme | – | Cut lengths 5 to 80 mm | – | Bretten |
| Automatic UFO (deflashing machine with split hollow sphere, external bucket elevator) | Bauer Systeme | – | – | – | Bretten |
Additional services
Reference customers
Quality and Certification
Quality assurance includes inspected delivery to avoid complaints, rapid response to system downtime, remote maintenance and the reliable reproducibility of parts and assemblies. Training in protection-relevant certifications such as CSA/UL supplements the electrical engineering requirements.
| Evidence | Bretten |
|---|---|
| ISO 9001 | |
| CSA/UL certification |
Company History
- 1999
Company founded by Hartmuth Bauer in Zaisenhausen/Baden.
- 2005
Relocation to Bretten-Gölshausen, Gewerbestraße 20; René Alldinger joins as partner and managing director.
- 2008
Construction of a new industrial hall and relocation to Bretten-Gölshausen, Steinäcker 7.
- 2009
10th company anniversary.
- 2011
Founding of the mechanical engineering department with a site in Eppingen.
- 2014
Construction of another industrial hall.
- 2015
Relocation of the mechanical engineering department to Bretten-Gölshausen, Steinäcker 5; consolidation of all departments at one site.
- 2016
Renaming to Bauer Systeme GmbH.
- 2024
Acquisition by WAGO; the Bretten site with around 30 employees remains in place.