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BKW – Fertigung

Injection-molded parts from 1 to 980 g including finishing, ultrasonic welding and assembly manufacturing

BKW Logo

Bauländer Kunststoffwerk GmbH

Osterburken-SchlierstadtNew on Amplifa

1963Founded
62Employees
1–980 gPart weight
ISO 9001:2015Certified

About BKW

Bauländer Kunststoffwerk GmbH (BKW) has been manufacturing plastic insert parts using the injection molding process since 1963. With a range of part weights from 1 to 980 grams, the company produces both small and medium batch sizes as well as series production at its Osterburken-Schlierstadt site, starting from a minimum stock quantity of 1 piece. Its portfolio of services includes professional consulting, custom development, injection mold making in cooperation with partner companies, series production and assembly/kitting. In addition, BKW offers finishing services such as surface finishing, ultrasonic welding, marking/printing, EMC coating and customer-specific post-processing, as well as assembly manufacturing and warehousing for short call-off times. Well-known products include DIN rail housings for electrical engineering, fan wheels, housing panels and exhaust air flaps. The company is certified to DIN EN ISO 9001:2015 and employs 62 people.

Site
Osterburken-Schlierstadt
Processes
Injection molding (series production of insert parts), Ultrasonic welding, Surface finishing, EMC coating, Marking/printing, Customer-specific post-processing, Kitting/assembly, Assembly manufacturing
Materials
Injection molding, Ultrasonic welding, EMC coating, Surface finishing, Marking/printing
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1963
Employees
62
Industries
Electrical engineering (DIN rail housings), Plastics processing
  1. 01

    Consulting

  2. 02

    Custom development

  3. 03

    Toolmaking (with partners)

  4. 04

    Injection molding series production

  5. 05

    Surface finishing / ultrasonic welding / marking

  6. 06

    Kitting / assembly manufacturing

  7. 07

    Warehousing

Materials & Processes

SPG

Injection molding

Series production of plastic insert parts with part weights from 1 to 980 g.

US

Ultrasonic welding

Joining of plastic parts for housings and assemblies.

EMV

EMC coating

Electromagnetic shielding of plastic housings, e.g. for electrical engineering.

OE

Surface finishing

Custom finishing of injection-molded parts according to customer requirements.

KB

Marking/printing

Marking and printing of plastic parts.

Locations

Osterburken-Schlierstadt

DE

Headquarters/Production

Part weight / size
1–980 g
Lot size
from 1 piece
Materials
Plastics
  • Injection molding machines (part weight 1–980 g)

Components

Plastic housings
Plastic housingsInjection molding · Electrical engineering
Housing panel
Housing panelInjection molding · Electrical engineering
Exhaust air flap
Exhaust air flapInjection molding · Plastics processing
Assemblies
AssembliesInjection molding · Assembly
DIN rail housings
DIN rail housingsInjection molding · Electrical engineering

Inside the production

Injection mold
Injection mold
Plastic housings and assemblies
Plastic housings and assemblies

Industries

Electrical engineering (DIN rail housings)Plastics processing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection molding (series production of insert parts)Plastics––1 g – 980 g1 piece (from minimum stock of 1 piece)Plastics (not further specified)
Ultrasonic weldingJoining––––Plastics
Surface finishingSurface––––Plastics
EMC coatingSurface––––Plastics
Marking/printingSurface––––Plastics
Customer-specific post-processingSurface––––Plastics
Kitting/assemblyAssembly––––Plastics
Assembly manufacturingAssembly––––Plastics
Custom development / consulting (product development)Engineering––––Plastics
Toolmaking (production of injection molds in cooperation with partners)Engineering––––Steel (tool steel, not further specified)

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machines (part weight 1–980 g)––––Osterburken-Schlierstadt

Additional services

Professional consultingCustom developmentSeries productionKitting/assemblyToolmaking (with partners)Surface finishingUltrasonic weldingMarking/printingCustomer-specific post-processingEMC coatingAssembly manufacturingWarehousing

Quality

Production is certified to DIN EN ISO 9001:2015. According to the company, a high quality standard is one of its core strengths.

EvidenceOsterburken-Schlierstadt
ISO 9001

History

  1. 1963

    Company founded

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