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Baumeister Klima – Fertigung

Planning, in-house air duct manufacturing and installation of complete room and process air technology systems incl. cleanroom technology.

Baumeister Klima Logo

Baumeister Wärmetechnik GmbH

Rottweil (Industrial Area Saline 39)New on Amplifa

1793Founded
RottweilLocation
over 2000 m²Total site area (1998)
over 1800 m²Duct fabrication
€ 11 million (2008)Revenue

About Baumeister Wärmetechnik

Baumeister Wärmetechnik GmbH, headquartered in Rottweil, plans and builds complete room and process air technology systems for industry, trades and commerce. In its own production facility, the company manufactures air ducts, spiral-wound and round spiral ducts, special parts, roof cowls, pipe blow-off stubs, weather protection grilles, duct silencers, floor supply air outlets and ducts of various pressure classes to DIN; in addition, the company develops and produces oil mist separators of the PBA series. Manufacturing is carried out with CAD/CAM support in a duct fabrication shop of more than 1800 m² featuring a fully automatic duct line, CNC swivel bending machines, seaming machines and plasma cutting systems; the material processed is predominantly sheet metal. The range of services includes cleanroom technology, control and regulation technology, on-site installation (including work at heights and rooftop installations), commissioning, maintenance, breakdown service and an in-house refrigeration customer service. Reference customers come from mechanical engineering, medical technology, automotive, food and laundry technology.

Site
Rottweil
Processes
Manufacture of ventilation ducts (air duct fabrication, straight duct fully automatic), Plasma cutting / shaped part production (ESAB plasma system with Winklimax software), CNC swivel bending (edge bending of sheet metal parts for duct fabrication), Seaming / folding (duct zipper, duct connection), Profile sawing, Planning and construction of room and process air technology systems incl. cleanroom technology, Installation of ventilation, air conditioning and refrigeration systems (on-site installation,, Commissioning, adjustment, maintenance and breakdown service for air technology systems
Materials
Sheet metal, Plasma cutting, CNC swivel bending, Seaming
Certificates
DIN EN ISO 9001, DIN EN ISO 9001 (recertification 2000), ISO 9001
Founded
1793
Industries
Ventilation and air conditioning technology, Room air technology, Cleanroom technology, Industrial construction, Mechanical engineering, Medical technology
  1. 01

    In-house system planning

  2. 02

    Plasma cutting of shaped parts

  3. 03

    CNC swivel bending

  4. 04

    Seaming / fully automatic duct fabrication

  5. 05

    Profile sawing and duct assembly

  6. 06

    Delivery with own vehicle fleet

  7. 07

    On-site installation and commissioning

  8. 08

    Maintenance, breakdown service and refrigeration customer service

Materials & Processes

St

Sheet metal

Base material of the in-house air duct and shaped part production.

PL

Plasma cutting

Efficient and material-saving production of shaped parts on ESAB plasma systems.

SB

CNC swivel bending

Flexible edge bending of sheet metal parts, among others on a RAS machine with 3.2 m working length.

FZ

Seaming

Production of duct connections with RAS seaming machines (duct zipper).

Site

Standort Rottweil

Rottweil

DE

Headquarters with office and production building, duct fabrication, warehouse and loading hall

Materials
Sheet metal
  • Fully automatic duct line for straight ducts
  • RAS CNC swivel bending machine (3.2 m)
  • RAS CNC swivel bending machines
  • RAS seaming machine (duct zipper) 20.10 V
  • RAS seaming machine 22.81
  • ESAB plasma cutting system incl. Winklimax software
  • Plasma system

Products & Components

Spiral ducts / round spiral ducts
Spiral ducts / round spiral ductsSheet metal processing · Ventilation and air conditioning technology
Oil mist separators PBA series
Oil mist separators PBA seriesIn-house production · Mechanical engineering
Air ducts and shaped parts
Air ducts and shaped partsSheet metal processing · Room air technology

Inside the production

Production hall Rottweil
Production hall Rottweil

Industries

Ventilation and air conditioning technologyRoom air technologyCleanroom technologyIndustrial constructionMechanical engineeringMedical technologyFood/laundry technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of ventilation ducts (air duct fabrication, straight duct fully automatic)Forming––––Sheet metal
Plasma cutting / shaped part production (ESAB plasma system with Winklimax software)Machining––––Sheet metal
CNC swivel bending (edge bending of sheet metal parts for duct fabrication)Forming–3.2 m––Sheet metal, Metal
Seaming / folding (duct zipper, duct connection)Joining––––Sheet metal
Profile sawingMachining––––Metal
Planning and construction of room and process air technology systems incl. cleanroom technologyEngineering–––––
Installation of ventilation, air conditioning and refrigeration systems (on-site installation,Assembly–––––
Commissioning, adjustment, maintenance and breakdown service for air technology systemsTesting–––––
In-house production of oil mist separators (PBA series, up to 1000 m³/h air volume)Assembly––––Metal
Production of spiral ducts / round spiral ducts, shaped parts, roof cowls, pipe blow-off stubs,Forming––––Sheet metal

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC swivel bending machineRAS–3.2 m2002Rottweil
CNC swivel bending machinesRAS––2006/07Rottweil
Seaming machine (duct zipper)RAS 20.10 V––2019Rottweil
Seaming machineRAS 22.81–––Rottweil
Plasma cutting systemESAB––2009Rottweil
Fully automatic duct line for straight ducts–––1998Rottweil
Plasma system––––Rottweil

Additional services

Planning and construction of complete room and process air technology systemsIn-house air duct manufacturing (ducts, spiral ducts, round spiral ducts, special parts)Installation and commissioningCustomer service, maintenance and breakdown serviceCleanroom technologyControl and regulation technologyRefrigeration customer service (installation & maintenance)Site logistics with own vehicle fleetIn-house system planning

Reference customers

Aesculap MedizintechnikMahle Kolben GmbHHans Grohe GmbHGrohe Thermostate GmbHFischer WerkeBerthold Hermle AGBizerbaHewlett PackardL'OrealSchott Glass Fiber OpticsKarl StorzGroz BeckertEdelridTR ElectronicMayer + Cie.Portlandzementwerk Rudolf RohrbachFürstliche Fürstenberg BreweryGolf and Resort Hotel ÖschberghofBoysen

Quality

Since 1996 the quality management system has been certified to DIN EN ISO 9001, initially by TÜV CERT Rheinland; in 2000 recertification was carried out by GLOBAL-CERT.

EvidenceRottweil
ISO 9001

Company History

  1. 1793

    Johannes Baumeister, a master wheelwright and blacksmith, founds a craft business in Rottweil-Altstadt

  2. 1860

    Start of production of building services equipment (stoves, cookers, patented smoking cabinets)

  3. 1908

    Patent application for a cold smoking cabinet by Wilhelm Baumeister; entry in the commercial register

  4. 1963

    Rolf Baumeister joins the company and begins manufacturing ventilation ducts

  5. 1975

    New building in the Saline industrial area; renaming to Baumeister Wärmetechnik GmbH

  6. 1976

    Start of planning and construction of complete room and process air technology systems

  7. 1986

    Entry into cleanroom technology; establishment of a control and customer service department

  8. 1991

    Dirk Baumeister joins the company (7th generation)

  9. 1992

    More than 60 employees; development of the PBA-1 oil mist separator

  10. 1996

    ISO 9001 certificate from TÜV CERT Rheinland

  11. 1998

    Expansion to over 2000 m² total area; introduction of a fully automatic duct line

  12. 1999

    Rolf Baumeister hands over overall management to Dirk Baumeister

  13. 2008

    Revenue reaches € 11 million for the first time

  14. 2009

    New ESAB plasma system incl. Winklimax software

  15. 2011

    Development of the PBA 2000 and PBA 2011 oil mist separators

  16. 2014

    Conversion of the Rolf Baumeister-Verwaltungs-GbR into Dirk Baumeister-Besitz- & Verwaltungsgesellschaft mbH

  17. 2017

    Establishment of an in-house refrigeration customer service

  18. 2019

    New RAS seaming machine (duct zipper) 20.10 V for air duct production

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