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BAUSCH – Fertigung

Custom aseptic fill-finish systems and cleanroom consumables for the pharmaceutical industry.

BAUSCH Logo

Bausch Advanced Technology Group

Clinton, CT (USA) · BrazilNew on Amplifa

55+ yearsExperience in aseptic fill-finish automation
2nd generationFamily-owned
2Manufacturing sites (USA & Brazil)

About BAUSCH Advanced Technology Group

The Bausch Advanced Technology Group (BAUSCH) develops and manufactures custom aseptic fill-finish and production systems for filling pharmaceuticals into vials, pre-filled syringes, ampoules, bottles, IV bags, cartridges and nests. The systems are individually engineered around the customer's process, facility, regulatory requirements and packaging requirements; a dedicated project manager accompanies every project from concept through commissioning. In addition to the machinery, the company offers ready-to-fill IV bags as well as single-use fluid path kits assembled to customer specifications in its own ISO 7 cleanrooms in the USA. The service portfolio includes solution consulting, machine installation, operator training, setup and programming, remote and on-site maintenance, repairs, spare parts and machine retrofits. BAUSCH serves pharmaceutical, biotechnology, CDMOs, 503B outsourcing facilities and life sciences applications and can draw on more than 55 years of experience in aseptic fill-finish automation. Headquarters and manufacturing site is Clinton, Connecticut, USA; further manufacturing sites are located in Brazil.

Site
Clinton, CT 06413
Processes
Custom aseptic filling systems (fill-finish) for vials, Aseptic filling systems for pre-filled syringes, Aseptic filling systems for ampoules, Aseptic filling systems for bottles, Aseptic filling systems for IV bags, Aseptic filling systems for cartridges, Aseptic filling systems for nests, Manufacture of ready-to-fill IV bags in ISO 7 cleanrooms (USA)
Materials
Aseptic fill-finish systems, ISO 7 cleanroom production
Certificates
ISO 7 cleanroom (class), ISO 7 cleanroom (consumables)
Industries
Pharmaceutical industry, Biotechnology, CDMOs, 503B outsourcing facilities, Life Sciences, Pharma
  1. 01

    Solution consulting

  2. 02

    Engineering and configuration of the system

  3. 03

    Manufacturing and assembly

  4. 04

    On-site installation

  5. 05

    Operator training and setup/programming

  6. 06

    Maintenance, repair, spare parts, retrofits

Processes and Products

Fill-Finish

Aseptic fill-finish systems

Custom systems for vials, pre-filled syringes, ampoules, bottles, IV bags, cartridges and nests.

ISO 7 CR

ISO 7 cleanroom production

Ready-to-fill IV bags are produced and single-use fluid path kits are assembled to customer specifications in ISO 7 class cleanrooms in the USA.

Locations

Standort Clinton, CT, USA

Clinton, CT, USA

US

Headquarters / Manufacturing

Materials
Aseptic systems, ISO 7 cleanroom consumables
  • ISO 7 cleanroom (consumables production)

Systems and Products

Aseptic fill-finish system
Aseptic fill-finish systemCustom production automation · Pharma
Ready-to-fill IV bags
Ready-to-fill IV bagsISO 7 cleanroom production · Pharma/Biotech
Services and retrofits
Services and retrofitsInstallation, maintenance, training · Life Sciences

Inside the production

BAUSCH Advanced Technology Group – About us
BAUSCH Advanced Technology Group – About us
Consumables from ISO 7 cleanrooms
Consumables from ISO 7 cleanrooms
Services for fill-finish automation
Services for fill-finish automation

Industries

Pharmaceutical industryBiotechnologyCDMOs503B outsourcing facilitiesLife SciencesPharma503B Outsourcing Facilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom aseptic filling systems (fill-finish) for vialsAssembly–––––
Aseptic filling systems for pre-filled syringesAssembly–––––
Aseptic filling systems for ampoulesAssembly–––––
Aseptic filling systems for bottlesAssembly–––––
Aseptic filling systems for IV bagsAssembly–––––
Aseptic filling systems for cartridgesAssembly–––––
Aseptic filling systems for nestsAssembly–––––
Manufacture of ready-to-fill IV bags in ISO 7 cleanrooms (USA)Plastics–––––
Assembly of single-use fluid path kits to customer specification in ISO 7 cleanroomsAssembly–––––
Modular automation for pharmaceutical manufacturingEngineering–––––
Machine retrofit, installation, training, commissioning and maintenance for fill-finish automationEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Aseptic fill-finish systems (custom, for vials, syringes, ampoules, bottles, IV bags,BAUSCH Advanced Technology Group–––Clinton, CT, USA & Brazil
ISO 7 cleanroom for consumables productionBAUSCH Advanced Technology Group–––USA

Additional services

Solution consultingMachine installationOperator trainingSetup and programmingRemote and on-site maintenanceRepairs and spare partsMachine retrofits

Quality and Cleanroom

For the production of consumables, BAUSCH operates ISO 7 class cleanrooms in the USA; machine services include installation, training and ongoing maintenance.

EvidenceClinton, CT, USA
ISO 7 cleanroom (consumables)

History

  1. More than 55 years of experience in aseptic fill-finish automation; today a second-generation family-owned business with manufacturing sites in the USA and Brazil.

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