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BAV Abbruchtechnik – Fertigung

Attachment tools, demolition and recycling technology for carrier machines from 0.5 to 140 t – sales, rental, repair and in-house manufacturing

BAV Abbruchtechnik Logo

BAV Baumaschinen- Abbruchtechnik- Vermietungs GmbH

Leisnig · Pirna · GröditzNew on Amplifa

2004Founded
5–6Employees
3Sites (Leisnig, Pirna, Gröditz)
ca. 90Rental machines at the Pirna rental fleet
up to 100/yearHydraulic breaker repairs (Gröditz)

About us

BAV Baumaschinen- Abbruchtechnik- Vermietungs GmbH, based in Leisnig (Saxony), is a full-range supplier of construction machinery equipment. Founded in 2004 as a sales agency for excavator buckets, loading shovels and special steel structures, the product range today includes excavator buckets of all types, loading shovels, special attachment tools built to customer requirements, demolition tools such as hydraulic breakers, demolition shears, pulverizers and grapples, attachment milling machines, hydraulic grapples as well as dust and odour suppression systems for carrier machines with operating weights from 0.5 to 140 t. In-house manufacturing focuses mainly on wear and function parts for hydraulic breakers as well as special attachment tools made of S355 and wear-resistant steels (400/500 HB). The service portfolio includes repair and refurbishment of attachment tools, overhaul of hydraulic cylinders, hydraulic motors, pumps and power units, mobile boring and welding technology for bearing seats with 30–400 mm inner diameter as well as final painting. Customer groups are construction and demolition companies, recycling operations, quarries, tunnelling, agricultural and forestry machinery as well as industrial plants. In addition to the sales of new and used equipment, the company operates a rental fleet with around 90 machines at its main base in Pirna.

Site
Leisnig
Processes
Repair and refurbishment of attachment tools and the rental fleet (hydraulic breakers, demolition, Overhaul of hydraulic cylinders, hydraulic motors, hydraulic pumps and power units; production, Mobile boring and welding technology (repair of pin and bush bearing seats, mobile boring machine), Final painting, Manufacture of wear and function parts for hydraulic breakers (in-house production), Design and construction of special attachment tools to customer requirements (excavator buckets,, Repair and refurbishment of attachment tools and the rental fleet, Overhaul of hydraulic cylinders, hydraulic motors, hydraulic pumps and power units
Materials
S355, Wear-resistant steel 400 HB, Wear-resistant steel 500 HB, S355 (structural steel), Plastic (linings)
Certificates
ISO 9001
Founded
2004
Employees
5–6
Industries
Construction industry, Demolition and deconstruction, Recycling, Quarry / natural stone, Tunnelling, Agricultural machinery
  1. 01

    Consultation and selection of the attachment tool according to customer

  2. 02

    Sales of new and used equipment or rental

  3. 03

    Design and manufacture of special attachment tools and wear parts

  4. 04

    Repair and refurbishment including hydraulic components

  5. 05

    Mobile boring and welding technology on site

  6. 06

    Final painting and handover incl. instruction

Materials & Processes

S355

S355 (structural steel)

Base material for loading shovels and special attachment tools for light to heavy-duty applications.

400 HB

Wear-resistant steel 400 HB

Material for highly stressed loading shovels and quarry applications.

500 HB

Wear-resistant steel 500 HB

Material for severely wear-stressed attachment tools.

KU

Plastic (linings)

Lining of loading shovels for special operating conditions.

Sites

Leisnig

DE

Company headquarters and administration (Großpelsen 10)

Pirna

DE

Main base: rental fleet with approx. 90 machines, hydraulics workshop, new equipment warehouse (Geibeltstraße 2c)

  • Hydraulics workshop
  • Rental fleet for demolition and recycling technology (approx. 90 rental machines)

Gröditz

DE

Repair of hydraulic breakers (up to 100 repairs/year), in-house manufacturing of wear and function parts

  • In-house manufacturing of wear and function parts

Components

Hydraulic breaker Montabert V2500
Hydraulic breaker Montabert V2500Sales/rental · Demolition technology
Hydraulic breaker Montabert XL1900
Hydraulic breaker Montabert XL1900Repair/refurbishment · Demolition technology
Demolition robot BROKK 110
Demolition robot BROKK 110Rental · Demolition and deconstruction
Demolition robot BROKK 170 with drilling carriage
Demolition robot BROKK 170 with drilling carriageRental · Tunnelling

Inside the production

BAV Abbruchtechnik – rental fleet and equipment
BAV Abbruchtechnik – rental fleet and equipment
Service for demolition technology
Service for demolition technology
Service for recycling technology
Service for recycling technology
BROKK demolition robots in the rental fleet
BROKK demolition robots in the rental fleet
Shovel separator ALLU
Shovel separator ALLU

Industries

Construction industryDemolition and deconstructionRecyclingQuarry / natural stoneTunnellingAgricultural machineryForestry machineryTrucks and special vehiclesIndustrial plants and equipment

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair and refurbishment of attachment tools and the rental fleet (hydraulic breakers, demolitionSurface––––Steel
Overhaul of hydraulic cylinders, hydraulic motors, hydraulic pumps and power units; productionAssembly––––Steel
Mobile boring and welding technology (repair of pin and bush bearing seats, mobile boring machine)Machining––––Steel
Final paintingSurface––––Steel
Manufacture of wear and function parts for hydraulic breakers (in-house production)Manufacturing (general)––––Steel
Design and construction of special attachment tools to customer requirements (excavator buckets,Manufacturing (general)––0.5 t – 140 t–S355, wear-resistant steel 400 HB, wear-resistant steel 500 HB, Plastic (linings)

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile boring machine–1Bearing seat inner diameter 30–400 mm–mobile (on site at the customer)
Demolition robotBROKK BROKK 1101––Pirna (rental fleet)
Demolition robot with drilling carriageBROKK BROKK 1701––Pirna (rental fleet)
Dust suppression systemV12S1––Pirna (rental fleet)
Hydraulic breakerMontabert V25001–––
Hydraulic breakerMontabert XL19001–––
Jaw crusher bucketMB-Crusher MB-BF 120.4 S2––––
Shovel separator / screening bucketALLU–––Pirna (rental fleet)
Sorting grappleZijtveld Grijpers B.V.–75 kg to 15 t––
Rental fleet for demolition and recycling technology–ca. 90 ren––Pirna

Additional services

Repair and refurbishment of attachment tools and the rental fleetOverhaul of hydraulic cylinders, hydraulic motors, hydraulic pumps and power unitsMobile boring and welding technology (bearing seat machining 30–400 mm inner diameter, on site)Wear parts and spare parts for demolition tools, recycling technology and machine accessoriesRental of demolition and attachment tools (~90 rental machines)Design and construction of special attachment tools to customer requirementsSales of new equipment and used attachment toolsFinal paintingAdapter plates for rigid and quick-change systems (Lehnhoff, Verachtert, Volvo, Liebherr,In-house production of wear and function partsConsultation and instruction (e.g. BROKK machines)

Reference customers

Betonwerk Bad Lausick (demonstrations/handovers)ALLU Deutschland GmbH (partner)BROKK DA GmbH (partner)MB-Crusher (partner)Zijtveld Grijpers B.V. (partner)Montabert (product brand)Demarec (product brand)

Quality

The refurbishment covers hydraulic components up to final painting; repairs of pin and bush bearing seats are carried out on site with a mobile boring machine.

EvidenceLeisnig
ISO 9001

History

  1. 2004

    Founded as a pure sales agency for excavator buckets, loading shovels and special steel structures

  2. 2015

    Main base in Pirna established (hydraulics workshop, rental fleet with approx. 90 rental machines, new equipment warehouse)

  3. 2015

    Takeover of the hydraulic breaker centre Dresden in Gröditz

  4. 2020

    Scheduled completion of the new company headquarters with workstations for 5 employees

  5. 2021

    Planned expansion of the Pirna site with a new production hall

  6. 2023

    Occupancy of the new company headquarters in Leisnig with 6 state-of-the-art workstations

  7. 2025

    Planned expansion of the Pirna site with a new production hall

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