Development and delivery of individual burst protection systems and containments for high-energy impact
Bavaria Armor Solutions GmbH
Weilheim i.OB (82362)New on Amplifa
Specialists in burst protection and containments
Bavaria Armor Solutions GmbH (BAS GmbH), based in Weilheim i.OB, is a specialist in burst protection systems and containments against high-energy impact. The company supports manufacturers and operators of high-speed machines and systems in implementing individual protection solutions – from hazard and requirements analysis through penetration calculations and the design of safety concepts to verification, engineering, manufacturing and delivery. The solution methods are designed for rotational energies of several megajoules and peripheral velocities in the supersonic range, for example containments for turbine test beds providing protection against blade-off and rotor burst, in accordance with DIN ISO 21940-23 protection class D. Manufacturing is carried out flexibly in a network of qualified suppliers, whose production is planned and technically supported by BAS GmbH. Customers include companies from the aerospace, automotive, plant engineering and operation sectors as well as the metal and mineral processing industries. In addition, BAS GmbH develops safety rooms and safety doors, mine- and IED-resistant disposal systems (UsLR) and test beds for highly dynamic investigations.
- Site
- Weilheim i.OB
- Processes
- Consulting and development of burst protection systems (hazard analyses, penetration calculations,, Encapsulation of test beds and machine tools, Containments for turbine test beds (blade-off, rotor burst), e.g. according to DIN ISO 21940-23, FEM analyses and numerical simulation of protective effectiveness, Planning and support of terminal-ballistic investigations (impact tests, ballistic and, Engineering and drawing creation / manufacturing documentation; production in a network, Development of test beds for highly dynamic investigations (conceptual design, engineering,, Assembly of safety rooms (dry construction, room-in-room concept) with safety door and
- Materials
- Armour steel, Plastic (safety room walls), Plastic
- Certificates
- Experimental verification (test sites), Numerical FEM simulation, DIN EN 1627-1630 RC 3 (safety door), DIN EN 1522/23 FB 4 NS (ballistic resistance)
- Industries
- Aerospace, Automotive, Plant engineering and plant operators, Metal processing industry, Mineral processing industry, Defence
- 01
Hazard and requirements analysis
- 02
Penetration calculation and design of the safety concept
- 03
Verification (experimental and numerical/FEM)
- 04
Engineering and drawing creation
- 05
Manufacturing in a network of qualified production facilities
- 06
Delivery and technical support during commissioning
- 07
Product documentation
Materials and processes
Armour steel
Armour steel plates are used in burst protection shields and containments that withstand debris from component failure.
Plastic
The walls of the safety door/safety room kit are made of plastic and are permeable to mobile phone signals.
Locations
Weilheim i.OB
DEHeadquarters
Services and system solutions
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Consulting and development of burst protection systems (hazard analyses, penetration calculations,Engineering | – | – | – | – | – |
| Encapsulation of test beds and machine toolsEngineering | – | – | – | – | – |
| Containments for turbine test beds (blade-off, rotor burst), e.g. according to DIN ISO 21940-23Engineering | – | – | – | – | – |
| FEM analyses and numerical simulation of protective effectivenessTesting | – | – | – | – | – |
| Planning and support of terminal-ballistic investigations (impact tests, ballistic andTesting | – | – | – | – | – |
| Engineering and drawing creation / manufacturing documentation; production in a networkEngineering | – | – | – | – | – |
| Development of test beds for highly dynamic investigations (conceptual design, engineering,Engineering | – | – | – | – | – |
| Assembly of safety rooms (dry construction, room-in-room concept) with safety door andAssembly | – | – | – | – | Plastic |
Additional services
Quality and verification
Proof of safe design is provided according to the current state of science and technology through experimental procedures at approved test sites as well as through numerical FEM simulation. The ballistic resistance and penetration prevention of the safety systems have been tested and verified by certified institutes.
| Evidence | Weilheim i.OB |
|---|---|
| Experimental verification (test sites) | |
| Numerical FEM simulation | |
| DIN EN 1627-1630 RC 3 (safety door) | |
| DIN EN 1522/23 FB 4 NS (ballistic resistance) |
Company history
- 23 Jahre
Know-how from more than 23 years of experience in the development of ballistic protection systems