Control cabinet construction, CNC enclosure machining, laser marking and automation solutions for industry and building technology
Bavaria Electric GmbH & Co. KG
GilchingNew on Amplifa
About Bavaria Electric
Bavaria Electric is an owner-managed family business founded in 2005, based in Gilching near Munich. The company manufactures custom control cabinets and switchgear assemblies – from system planning in EPLAN P8 through component selection and assembly to professional wiring. For enclosure machining, Bavaria Electric uses the Rittal Perforex machining center BC 1001 S, with which mounting plates, doors and enclosure walls are machined with millimeter precision from steel, stainless steel, aluminum, plastics and composite materials (drilling, milling, thread cutting, countersinking/deburring) – directly based on EPLAN data. In addition, the company offers industrial laser marking with the TopMark Neo fiber laser system for terminal strips, cable ducts, type plates and hazard labeling, as well as 3D printing of enclosures and components. Alongside manufacturing, Bavaria Electric develops its own products for control technology (including bypass modules, airflow monitors, temperature sensors) and offers PLC programming with CODESYS, retrofit, commissioning and maintenance service for control cabinets and switchgear assemblies. Customers come from industrial and production plant engineering as well as building and heating technology.
- Site
- Gilching
- Processes
- CNC Perforex milling (milling, drilling, thread cutting, countersinking/deburring), Laser marking with TopMark Neo (fiber laser technology), Control cabinet construction (planning, assembly, wiring), PLC programming with CODESYS, visualization, system optimization, System planning in EPLAN P8, Retrofit (modernization of control cabinets/controls), Commissioning, functional testing, trial operation, maintenance service, Control systems (recooling units, heat pump systems, energy-efficient controls)
- Materials
- Steel, Stainless steel, Aluminum, Plastic, Composite materials, Laser marking (fiber laser TopMark Neo), EPLAN P8 / EPLAN Pro Panel, PLC programming with CODESYS
- Certificates
- Functional testing (software simulation and system), Trial operation under load, Commissioning with instruction
- Founded
- 2005
- Industries
- Industrial and production plant engineering, Building technology/heating technology, Refrigeration and air conditioning technology, Office and administrative buildings, Hotels and gastronomy, Clinics and care facilities
- 01
System planning (EPLAN P8)
- 02
Component selection & procurement
- 03
CNC enclosure machining (Rittal Perforex BC 1001 S)
- 04
Laser marking (TopMark Neo)
- 05
3D printing of enclosures/components
- 06
Control cabinet construction & wiring
- 07
PLC programming (CODESYS)
- 08
Commissioning & functional testing
- 09
Maintenance service & retrofit
Materials & Processes
Steel
Machining of control cabinet plates and enclosure parts on the Rittal Perforex BC 1001 S.
Stainless steel
For enclosure components and laser-markable stainless steel plates in control cabinet construction.
Aluminum
Machining and laser marking of aluminum plates and front panels.
Plastic
Machining of plastic enclosures as well as 3D printing of enclosures and components.
Composite materials
Machinable composite materials for enclosure and plate parts.
Laser marking (fiber laser TopMark Neo)
Durable, chemical- and UV-resistant marking of metal, aluminum and plastic.
EPLAN P8 / EPLAN Pro Panel
Seamless digital data chain from planning to CNC machining.
PLC programming with CODESYS
Automated control, visualization and remote maintenance of systems.
Locations
Gilching
DE- Lot size
- Single unit to series
- Materials
- Steel, stainless steel, aluminum, plastic, composite materials
- Rittal Perforex BC 1001 S (machining center, max. 1000 × 2350 mm)
- TopMark Neo fiber laser marking system
- 3D printer
- EPLAN P8 planning environment
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC Perforex milling (milling, drilling, thread cutting, countersinking/deburring)Machining | Millimeter-precise | 2350 mm × 1000 mm | – | Single unit – Series | Steel, Aluminum, Stainless steel, Plastic, Composite materials |
| Laser marking with TopMark Neo (fiber laser technology)Surface | – | – | – | – | Metal, Plastic, Aluminum |
| Control cabinet construction (planning, assembly, wiring)Assembly | – | – | – | Single unit – Series | – |
| PLC programming with CODESYS, visualization, system optimizationEngineering | – | – | – | – | – |
| System planning in EPLAN P8Engineering | – | – | – | – | – |
| Retrofit (modernization of control cabinets/controls)Engineering | – | – | – | – | – |
| Commissioning, functional testing, trial operation, maintenance serviceTesting | – | – | – | – | – |
| Control systems (recooling units, heat pump systems, energy-efficient controls)Engineering | – | – | – | – | – |
| 3D printing of enclosures and componentsAdditive | – | – | – | – | Plastic |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machining center (Perforex machining center, drilling/milling/threading technology) | Rittal Perforex BC 1001 S | – | Max. plate size 1000 mm x 2350 mm | – | Gilching |
| Laser marking system (fiber laser) | TopMark TopMark Neo | – | – | – | Gilching |
| 3D printer | – | – | – | – | Gilching |
Additional services
Quality
Production is carried out via a seamless digital data chain from EPLAN P8/EPLAN Pro Panel to CNC machining, which minimizes errors and ensures high repeat accuracy. Functional tests are performed by software simulation and on the system, followed by trial operation under load.
| Evidence | Gilching |
|---|---|
| Functional testing (software simulation and system) | |
| Trial operation under load | |
| Commissioning with instruction |
History
- 2005
Founding of the family business Bavaria Electric