
5-axis high-speed machining centers and automation solutions from Baden-Württemberg
bavius technologie GmbH
Baden-WürttembergNew on Amplifa
Machining centers and everything that goes with them
bavius technologie GmbH is a medium-sized, owner-managed company from Baden-Württemberg specializing in the manufacture and service of 5-axis high-speed cutting systems. The machining centers achieve spindle speeds of up to 30,000 rpm and cover horizontal and profile machining of aluminum, steel, titanium and other materials. The portfolio ranges from stand-alone machining centers to turnkey solutions, complemented by automation and flexible manufacturing systems. bavius supplies, configures and maintains new and existing systems and provides consulting to customers worldwide. Customer industries include aerospace, extrusion, metal construction, facade construction, mechanical engineering, automotive and rail technology. The company emphasizes digitalized processes and a quality management focused on customer benefit.
- Site
- Baden-Württemberg
- Processes
- 5-axis high-speed cutting, Horizontal and profile machining, Automation and flexible manufacturing systems, Service, maintenance and configuration of machining centers, Service/maintenance of existing systems, Configuration and commissioning, Turnkey solutions, Worldwide customer consulting
- Materials
- Aluminum, Steel, Titanium, 5-axis high-speed cutting, Horizontal and profile machining, Automation and flexible manufacturing systems
- Industries
- Aerospace/aviation and space, Extrusion, Metal construction, Facade construction, Mechanical engineering, Automotive
- 01
Consulting and configuration
- 02
Development and manufacture of the machining centers
- 03
Automation and turnkey system integration
- 04
Delivery and commissioning
- 05
Service and maintenance
Materials and processes
5-axis high-speed cutting
Manufacturing process with spindle speeds up to 30,000 rpm for precise and productive machining.
Horizontal and profile machining
Machining of profiles and horizontal structures, e.g. for extrusion and facade construction.
Automation and flexible manufacturing systems
Extension of the machining centers into automated, flexible manufacturing solutions.
Aluminum
Main material, e.g. in aerospace, extrusion and facade construction.
Steel
Machining of structural components, e.g. in mechanical engineering and automotive.
Titanium
High-strength material for demanding applications, especially in aerospace.
Locations

Baden-Württemberg
DEDevelopment, manufacturing and service
- Materials
- Aluminum, steel, titanium
- AeroCell 160 (5-axis machining center)
- AeroCell 200 (5-axis machining center)
- AeroCell 250 (5-axis machining center)
- CompactCell (5-axis machining center)
- PBZ HD (5-axis machining center)
- PBZ FlexTech (5-axis machining center)
- PBZ SC (5-axis machining center)
Machines and solutions






Inside the production




Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 5-axis high-speed cuttingCutting/machining | – | – | – | – | Aluminum, Steel, Titanium |
| Horizontal and profile machiningCutting/machining | – | – | – | – | – |
| Automation and flexible manufacturing systemsManufacturing systems | – | – | – | – | – |
| Service, maintenance and configuration of machining centersEngineering | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining center | bavius AeroCell 160 | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius AeroCell 200 | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius AeroCell 250 | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius CompactCell | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius PBZ HD | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius PBZ FlexTech | – | – | – | Baden-Württemberg |
| 5-axis machining center | bavius PBZ SC | – | – | – | Baden-Württemberg |
Additional services
History
According to its own statement, the company looks back on 40 years of world-leading technology; a founding year is not given.