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Bayer – Fertigung

Plant construction, special machinery engineering and automation solutions: robotics, 3D laser scanning and engineering from Wörnitz.

Bayer Logo

Bayer GmbH & Co KG

Wörnitz (Headquarters)New on Amplifa

WörnitzLocation (Bavaria)
GmbH & Co KGLegal form
Robotics, 3D laser scanning, engineeringService areas
Yaskawa, OnRobot, InterSystem, SchmalzTechnology partners

Company

Bayer GmbH & Co KG, based in Wörnitz (Bavaria), specialises in the automation of production processes. Its business areas include robotics with industrial robots and human-robot collaboration (HRC), 3D laser scanning, and engineering services from conceptual planning through mechanical design and technical documentation to plant and special machinery construction. Offerings include automated robot cells for loading deburring machines (in-house development with the Schmalz ivOS Solution Kit, among other things fenceless in single and duo variants), robot-assisted palletising, and layer palletising systems through the InterSystem partnership with capacities of up to 4 layers per minute. A rental cobot model enables temporary automation, for example in the event of staff shortages. The company is an official partner of Yaskawa and OnRobot and has been operating a webshop for products and services related to automation and plant operation since 2025. Customers come from, among others, the food industry, the automotive sector, and sheet metal working; reference projects have been realised with Unilever (Heilbronn) and Alfred Ritter GmbH & Co. KG, among others.

Site
Wörnitz
Processes
Robotics solutions (industrial robots, human-robot collaboration/HRC), 3D laser scanning (capture/measurement of individual parts, plants, buildings, halls, terrain,, Engineering (conceptual planning, technical documentation, mechanical design), Plant and special machinery construction, Automation consulting, Robot simulation/commissioning, Automated robot cell for loading deburring machines (sheet metal working, Schmalz ivOS, Robot-assisted palletising (e.g. decentralised palletising solution for Alfred Ritter GmbH & Co. KG)
Materials
Industrial robots & HRC, 3D laser scanning, Engineering & design, Palletising solutions, Deburring robot cell
Certificates
Official Yaskawa partnership, OnRobot cooperation, InterSystem sales and service partner for southern Germany
Industries
Food industry, Automotive, Plant construction, Sheet metal working
  1. 01

    Automation consulting

  2. 02

    Planning & concept

  3. 03

    3D laser scanning / 3D measurement

  4. 04

    Design/engineering

  5. 05

    Robot simulation

  6. 06

    Commissioning

  7. 07

    Documentation

  8. 08

    Sales & service (webshop)

Services & Technologies

ROB

Industrial robots & HRC

Flexible and efficient use of industrial robots and collaborative robots for changing production requirements.

SCAN

3D laser scanning

Fast and precise capture and measurement of individual parts, plants, buildings, halls, machines, and terrain.

ENG

Engineering & design

Conceptual planning, mechanical design, and technical documentation up to plant and special machinery construction.

PAL

Palletising solutions

Robot-assisted palletising as well as layer palletising systems for end-of-line automation with up to 4 layers per minute.

DEB

Deburring robot cell

Automated loading of deburring machines in sheet metal working, fenceless operation possible, in single and duo variants.

Locations

Standort Wörnitz

Wörnitz

DE

Headquarters

  • Industrial robots/cobots (Yaskawa, HRC)
  • End-of-arm tooling (OnRobot)
  • Robot cell for loading deburring machines (in-house development, Schmalz ivOS Solution Kit)
  • Layer palletising systems (InterSystem)
  • 3D laser scanners

Reference Projects & Solutions

Robotics solutions (industrial robots, HRC)
Robotics solutions (industrial robots, HRC)Robotics · Automation
3D measurement / laser scanning
3D measurement / laser scanning3D laser scanning · Engineering
Special machinery construction
Special machinery constructionPlant & special machinery construction · Automation
3D measurement
3D measurementLaser scanning · Engineering
Plant construction
Plant constructionPlant construction · Automation

Inside the production

Robotics Team
Robotics Team
Engineering Team
Engineering Team
Scanning Team
Scanning Team
Management Team
Management Team
Plant construction
Plant construction
3D measurement
3D measurement

Industries

Food industryAutomotivePlant constructionSheet metal working

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Robotics solutions (industrial robots, human-robot collaboration/HRC)Assembly–––––
3D laser scanning (capture/measurement of individual parts, plants, buildings, halls, terrain,Engineering–––––
Engineering (conceptual planning, technical documentation, mechanical design)Engineering–––––
Plant and special machinery constructionEngineering–––––
Automation consultingEngineering–––––
Robot simulation/commissioningEngineering–––––
Automated robot cell for loading deburring machines (sheet metal working, Schmalz ivOSAutomation––––Sheet metal
Robot-assisted palletising (e.g. decentralised palletising solution for Alfred Ritter GmbH & Co. KG)Automation–––––
Layer palletising systems (end-of-line automation, InterSystem partnership, up to 4 layers perAutomation–––––
Rental cobot (rental model, deployed at Unilever Heilbronn)Assembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial robot/cobot (robotics solutions, HRC)Yaskawa (official partner)–––Wörnitz
End-of-arm tooling (robot system accessories)OnRobot–––Wörnitz
Robot cell for loading deburring machines (in-house development)Bayer GmbH & Co KG––2025Wörnitz
Schmalz ivOS Solution Kit (vacuum/gripping solution)Schmalz ivOS Solution Kit–––Wörnitz
Layer palletising systemInterSystem–––Wörnitz
3D laser scanner/laser scanning equipment––––Wörnitz

Additional services

Robotics (industrial robots, HRC)3D laser scanning / 3D measurementEngineeringPlanning & conceptAutomation consultingRobot simulation/commissioningDesign/engineeringDocumentationPlant and special machinery constructionPalletising solutionsRobot cells for loading deburring machinesRental cobot modelSales and service (webshop)

Reference customers

Unilever (Heilbronn)Alfred Ritter GmbH & Co. KG (Reichenbach logistics centre)

Quality & Partnerships

Bayer works as an official partner with established manufacturers such as Yaskawa, OnRobot, InterSystem, and Schmalz, offering consulting, engineering, simulation, and commissioning from a single source.

EvidenceWörnitz
Official Yaskawa partnership
OnRobot cooperation
InterSystem sales and service partner for southern Germany

History

  1. 2023

    Case study published in “LVT Lebensmittel Industrie” on the use of the rental cobot at Unilever.

  2. 2025

    Own webshop launched online; presentation of automated robot cells for loading deburring machines (Schmalz ivOS).

  3. 2025

    Partnership with InterSystem for layer palletising systems.

  4. 2026

    Cooperation with OnRobot extended and expanded.

  5. 2026

    Official partnership with Yaskawa.

  6. 2026

    Participation as a partner company at the 2nd Robo-Night and at the Yaskawa Food Tech Day.

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