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Special machinery construction, jig and tool manufacturing as well as contract manufacturing of large parts up to 12,000 x 3,750 mm

BA

Bayer Maschinenbau GmbH & Co. KG

Industriestraße 8-10, 74239 Hardthausen-Gochsen (DE)New on Amplifa

1969Founded
35Employees
3000 m²Production area
12,000 x 3,750 mmMaximum component size (contract machining)

Tradition, Innovation and Quality since 1969

Bayer Maschinenbau GmbH & Co. KG is a family business founded in 1969, now in its third generation, based in Hardthausen-Gochsen. The company produces complex welded assemblies, milled and turned parts as well as special machinery, jigs and tools using CNC machining. Contract manufacturing includes CNC machining, jig construction, tool manufacturing, contract welding, contract drilling and large-part machining up to a size of 12,000 x 3,750 mm. The material used is predominantly high-quality steel, with grades selected depending on the project. In special machinery construction, the company supports projects from concept development through design and production to assembly, commissioning as well as service and maintenance. Customers come from the automotive industry, the automation, printing and press industry, and aerospace engineering. On a production area of 3,000 m², 35 skilled workers are employed, most of whom were trained in-house.

Site
Hardthausen-Gochsen
Processes
CNC machining (contract manufacturing), Jig construction, Tool manufacturing, Contract welding, Contract drilling, Large-part machining (up to 12,000 x 3,750 mm), Special machinery construction (concept development, design, production, assembly and commissioning), Assembly group assembly
Materials
Steel (high-quality steel, grades project-dependent), Steel (project-dependent grades), CNC machining, Special machinery construction, Jig and tool manufacturing, Welded assemblies
Founded
1969
Employees
35
Industries
Automotive industry, Automation, printing and press industry, Aerospace industry
  1. 01

    Concept development

  2. 02

    Design

  3. 03

    Material procurement

  4. 04

    CNC production and contract welding

  5. 05

    Assembly group assembly

  6. 06

    Quality control

  7. 07

    Commissioning

  8. 08

    Logistics and shipping

  9. 09

    Service and maintenance

Materials and Processes

St

Steel (project-dependent grades)

High-quality steel in project-dependent grades for machinery, jigs, tools and welded assemblies.

CNC

CNC machining

Subtractive machining of milled and turned parts including large-part machining up to 12,000 x 3,750 mm.

SMA

Special machinery construction

Development and production of customised machines from idea to commissioning.

VB

Jig and tool manufacturing

Production of jigs and tools for industrial manufacturing processes.

SG

Welded assemblies

Contract welding of complex assemblies for machines and systems.

Locations

Hardthausen-Gochsen

DE

Headquarters and production

Part weight / size
up to 12,000 x 3,750 mm
Materials
Steel
  • Gantry milling machine Zayer Altea W 12000 (since 2026)
  • HEIDENHAIN controls (iTNC 530, TNC 640, TNC7)
  • CAD/CAM programming

Industries

Automotive industryAutomation, printing and press industryAerospace industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC machining (contract manufacturing)Machining–12,000 mm × 3,750 mm––Steel
Jig constructionEngineering––––Steel
Tool manufacturingEngineering––––Steel
Contract weldingJoining––––Steel
Contract drillingMachining––––Steel
Large-part machining (up to 12,000 x 3,750 mm)Machining–12,000 mm × 3,750 mm––Steel
Special machinery construction (concept development, design, production, assembly and commissioning)Engineering––––Steel
Assembly group assemblyAssembly–––––
Maintenance, repair, optimisation, commissioning of machines and systems (including third-partyAssembly–––––
Milling and turning of partsMachining–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Gantry milling machineZayer Altea W 120001–2026Hardthausen-Gochsen
Control (switch from iTNC 530 / TNC 640 to TNC7)HEIDENHAIN TNC7–––Hardthausen-Gochsen

Additional services

Special machinery constructionJig constructionTool manufacturingContract manufacturingCNC machiningContract welding and contract drillingLarge-part machining up to 12,000 x 3,750 mmAssembly group assemblyDesignMaterial procurementQuality controlLogistics and shippingMaintenanceRepairOptimisationCommissioningInternational serviceConcept developmentProduction

History

  1. 1969

    Founded as a small company with one employee, specialising in milled and turned parts

  2. 1976

    Expansion into special machinery and jig construction

  3. 2016

    Jürgen Bayer joins the TNC Club (HEIDENHAIN)

  4. 2023

    Awarded as a “volunteer-friendly employer in civil protection” by the state of Baden-Württemberg

  5. 2026

    Commissioning of the Zayer Altea W 12000 gantry milling machine and switch to the HEIDENHAIN TNC7

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