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Bayernglas – Fertigung

Family-run glazier business: custom-cut glass, glass wholesale (VSG, ESG, insulating and FINEO vacuum glass), glass construction, crane rental and installation service.

Bayernglas Logo

Bayernglas

Wartenberg (Erding district, DE)New on Amplifa

2011Founded
5th generationGlazier tradition of the Hudler family
6 mMaximum pane length (manufacturing/installation)
1,000 kgMaximum pane weight (delivery/installation)
approx. 400Transport racks in the loading yard

About Bayernglas

Bayernglas is a family-run craft business in Wartenberg in the Erding district, around 40 kilometres north-east of Munich. Founded in 2011 by Hans and Kristin Hudler, the company combines a glazier business, glass wholesale and crane rental under one roof and manufactures custom glass products in its own workshop: from CNC-controlled cutting (panes up to 3.30 m x 2.55 m, any shapes), grinding and polishing (3–48 mm glass thickness), drilling and countersinking to painting with its own colour mixing system (30,000 colours, RAL-Classic, NCS), digital printing up to 700 dpi and sandblasting, through to UV bonding and lead glazing. Materials processed include VSG, ESG, float, insulating and mirror glass as well as FINEO vacuum glass as exclusive Bavarian sales partner. Products include glass doors, glass partitions, glass showers, kitchen splashbacks, railings, facades, glass roofs, pergolas and balcony glazing; panes up to 6 m in length and 1,000 kg in weight are delivered and installed. Customers are private households, glaziers, joineries, carpentries and metalworkers in Bavaria (approx. 150 km radius) as well as in Austria and Switzerland.

Site
Wartenberg
Processes
Glass grinding / polishing (high gloss and matt), Glass sandblasting (logos, custom motifs), UV bonding of glass, Lead glazing / glass art / church window restoration, Aluminium machining (own aluminium processing, aluminium profiles 60/80/100 mm), Insulating glass and vacuum glass manufacturing (FINEO, exclusive sales partner in Bavaria), Manufacturing of glass panes up to 6 m in length, pane weights up to 1,000 kg delivered and, Glass installation / installation aid (facades, balcony glazing, glass showers, glass doors,
Materials
VSG (laminated safety glass), ESG (toughened safety glass, thermally tempered), Insulating glass (double or triple with gas filling), Float glass, FINEO vacuum glass, Mirror glass, TVG (heat-strengthened glass, as VSG 2 x TVG), Patterned glass
Certificates
Certifications (e.g. ISO 9001)
Founded
2011
Industries
Private customers, Glaziers, Joineries, Carpentries, Metal construction, Facades and construction projects (including Munich Airport)
  1. 01

    Consultation and site measurement

  2. 02

    Planning

  3. 03

    Glass cutting (CNC laser cutting)

  4. 04

    Machining (milling, drilling, countersinking, grinding, polishing)

  5. 05

    Surface (painting, photo printing, sandblasting)

  6. 06

    Joining (UV bonding, lead glazing)

  7. 07

    Order picking in the loading yard

  8. 08

    Delivery and installation (with crane/suction technology)

Glass types & processes

VSG

Laminated safety glass

Two or more panes bonded with film, splinter-free, for glass roofs, railings and overhead glazing.

ESG

Toughened safety glass (thermally tempered)

Breaks into small, blunt fragments; used for glass doors, showers and facades.

Iso

Insulating glass

Double or triple glazing with gas filling for windows, facades and energy-efficient renovation.

Float

Float glass

Standard flat glass in various thicknesses for furniture, shelf boards and picture frames.

FINEO

FINEO vacuum glass

Thin, highly thermally insulating vacuum glass for heritage protection and historic windows; Bayernglas is the exclusive sales partner in Bavaria.

TVG

Heat-strengthened glass (TVG)

Used, among other things, as VSG made of 2 x TVG for pergolas and patio roofs.

Spiegel

Mirror glass

Custom mirrors in all sizes and shapes for bathrooms, hallways, living areas and outdoor use.

Ornament

Patterned glass

Patterned and decorative glass in the glass wholesale range.

Alu

Aluminium profiles (60/80/100 mm)

Own aluminium stock for substructures of canopies, facades and glass extensions.

Locations

Standort Wartenberg

Wartenberg

DE

Headquarters: glazier business, glass wholesale, production, loading yard

Materials
VSG, ESG, insulating glass, float glass, FINEO vacuum glass, mirror glass, patterned glass, TVG, aluminium profiles
  • CNC machining centre for glass (milling, polishing, grinding)
  • CNC machining table with fully automatic laser cutting (up to 3.30 m x 2.55 m)
  • Edge grinding machine (3–48 mm, high gloss/matt)
  • CNC drilling and countersinking machining centre
  • Glass washing machine with light band
  • Colour mixing system (30,000 colours, RAL-Classic, NCS)
  • Photo printing system on glass (up to 700 dpi)
  • Automatic sandblasting system
  • UV bonding system
  • Hall overhead crane system, approx. 70 glass types in stock
  • Jekko mini crawler crane (boom 0°–90°, approx. 17 m lifting height)
  • Truck-mounted crane (up to 1,200 kg, up to 40 m working height)
  • Installation robot Robby 600
  • Suction batteries, vacuum lifters, glass suction cups
  • Forklifts and approx. 400 transport racks (up to 2.5 t per rack)
  • Fleet of trucks and approx. 6 Sprinter vans

Glass products

Glass pergola (patio roof)
Glass pergola (patio roof)VSG 2 x float glass / 2 x TVG · Overhead glazing
Printed glass pane (colour/digital printing)
Printed glass pane (colour/digital printing)Digital printing up to 700 dpi · Interior fit-out
Sandblasted glass with logo/motif
Sandblasted glass with logo/motifSandblasting · Custom protective fabrication
Glass installation with installation aid
Glass installation with installation aidCrane/vacuum technology · Installation service
Glass roof patio canopy
Glass roof patio canopySafety glass · Outdoor construction

Inside the production

Crane installation with Jekko mini crawler crane
Crane installation with Jekko mini crawler crane
Crawler crane in operation
Crawler crane in operation
Team of the Bayernglas glazier business
Team of the Bayernglas glazier business
Sandblasting system in the workshop
Sandblasting system in the workshop
Bayernglas team
Bayernglas team

Industries

Private customersGlaziersJoineriesCarpentriesMetal constructionFacades and construction projects (including Munich Airport)Heritage conservationTrade fair constructionConstruction projects/facade construction (e.g. Munich Airport)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining–3.30 m × 2.55 m––Float glass, ESG, VSG, Insulating glass, FINEO vacuum glass, Mirror glass, Patterned glass
Glass grinding / polishing (high gloss and matt)Surface––––Glass 3–48 mm thickness
Machining––––Glass
Surface––––Glass, Mirror
Glass sandblasting (logos, custom motifs)Surface––––Glass
UV bonding of glassJoining––––Glass
Lead glazing / glass art / church window restorationJoining––––Glass
Aluminium machining (own aluminium processing, aluminium profiles 60/80/100 mm)Machining––––Aluminium
Insulating glass and vacuum glass manufacturing (FINEO, exclusive sales partner in Bavaria)Assembly––––Insulating glass, FINEO vacuum glass
Manufacturing of glass panes up to 6 m in length, pane weights up to 1,000 kg delivered andAssembly–6 m1,000 kg–VSG made of 2 x float glass, VSG made of 2 x TVG
Glass installation / installation aid (facades, balcony glazing, glass showers, glass doors,Assembly–40 m working height (truck-mounted1,200 kg (truck-mounted crane)–Glass
Assembly–17 m––Glass, all materials
Glass repair, pane replacement, hail damage repair, glass emergency serviceAssembly––––Glass
Assembly––––VSG, ESG, Insulating glass, Float glass, FINEO vacuum glass, Aluminium

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machining centre for glass (milling, polishing, grinding)––––Wartenberg
CNC machining table / cutting table (fully automatic laser cutting)––up to 3.30 m x 2.55 m–Wartenberg
Edge grinding machine / grinding machine (high-gloss polishing, matt grinding)––Glass 3–48 mm thickness–Wartenberg
CNC drilling and countersinking machining centre for glass––––Wartenberg
Glass washing machine with light band––––Wartenberg
Colour mixing system (30,000 colours, RAL-Classic, NCS)––––Wartenberg
Photo printing system on glass (digital printing up to 700 dpi)––––Wartenberg
Automatic sandblasting system––––Wartenberg
UV bonding system––––Wartenberg
Hall overhead crane system (cutting hall, approx. 70 glass types, approx. 2 t of glass per batch)––––Wartenberg
–Jekko–––Wartenberg
Truck-mounted crane (lifts glass panes up to 1,200 kg, up to 40 m working height)––––Wartenberg
Installation robot Robby 600 (vacuum technology for confined indoor areas)Robby 600–––Wartenberg
Suction batteries / glass suction cups / vacuum lifters / vacuum suction devices––––Wartenberg
Loading crane / truck with installation crane––––Wartenberg
Forklifts and approx. 400 transport racks (up to 2.5 t pane weight per rack)––––Wartenberg
Fleet: trucks and approx. half a dozen Sprinter vansSprinterapprox. 6––Wartenberg

Additional services

Glass trade & glass wholesale (VSG, ESG, float, insulating glass, mirror, FINEO vacuum glass,Custom glass / cuttingFacade constructionInterior fit-out with glass (glass doors, glass partitions, kitchen splashbacks, glass railings,Glass showers & shower enclosuresGlass roofs, pergolas, balcony glazing, patio canopiesCrane rental & crane sales (mini crane/Jekko crawler crane, truck-mounted crane, suction batteries,Installation service with crane and operatorGlass emergency service around the clockGlass repair & hail damage repairChurch window restoration & art glazing (lead glazing)Sandblasting of logos/motifs on glassPhoto/digital printing on glass, glass painting (30,000 colours, own colour mixing system)UV bondingTrade fair constructionCat flap installation in glassCustom mirrorsInstallation with installation robot Robby 600Apprenticeship & retraining as a glazier

Quality

Manufacturing takes place in the company's own workshop in Wartenberg with CNC-controlled systems; a glass washing machine with light band for visual inspection and computer-controlled drilling ensure dimensional accuracy and optical quality.

EvidenceWartenberg
Certifications (e.g. ISO 9001)

History

  1. 2010

    Hans Hudler runs his own glazier business together with his wife Kristin; starting with one master glazier, one journeyman glazier, two apprentices and two vehicles.

  2. 2011

    Founding of Bayernglas by Hans and Kristin Hudler in Wartenberg (Erding district).

  3. 2021

    Workshop with CNC machining centre, grinding machines, colour mixing system, aluminium stock and approx. 400 glass racks; approx. 70 glass types in stock, automatic cutting of panes up to 3.30 m x 2.55 m.

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