Manufacturer of elastomer and plastic molded parts, rubber-metal composite parts and metallic precision components at three German plants.
Bayrak Technik GmbH
Rehburg-Loccum · Gedern · Gedern (Bruno-Appel-Str.) · Lauda-KönigshofenNew on Amplifa
About Bayrak Technik
Bayrak Technik GmbH is a supplier of components made from elastomers, thermoplastics and metal with three manufacturing sites in Germany. The Rehburg division (headquarters) has been producing rubber-based products since 1951, such as damping bushings, trailing arm systems, fuel seals, center bearings for drive shafts, front-of-dash seals and spring mounts, including in-house material development, compounding, molded part production and assembly. The Gedern division develops and produces elastomer and plastic injection molding with multi-component technology, including its own toolmaking; at a second Gedern site, thermoplastics are produced. The Lauda-Königshofen division has been producing rubber molded parts, elastomer compounds, seals for pipe systems, technical molded parts and extruded profiles since 1956. In addition, the company manufactures metal precision parts using fine blanking, CNC servo-controlled stamping and cold forming, profile and double-disc grinding, CNC machining, laser welding and assembly of modules. Customers come from the automotive industry, electricity, power tools, mechanical engineering and medical instruments; deliveries are made worldwide, just-in-time.
- Site
- Rehburg-Loccum
- Processes
- Fine blanking, CNC servo-controlled stamping and cold forming (incl. deep drawing, milling and rolling combined), Profile & double-disc grinding, CNC machining, Surface treatment, Joining technology / laser welding, Modules / assembly, Elastomer injection molding / multi-component plastics technology
- Materials
- Elastomers, Thermoplastics, Rubber, Metals, Rubber (caoutchouc), Fine blanking, Cold forming (CNC servo), Elastomer/plastic injection molding
- Certificates
- IATF 16949:2016, ISO 14001:2015 (Rehburg-Loccum), ISO 14001:2015 (Gedern, Lauda-Königshofen), ISO 9001:2015 (Gedern), ISO 50001:2018 (Rehburg-Loccum, Gedern incl. site Bruno Appel-Str. 2), TISAX (Rehburg), ISO 9001:2015, ISO 14001:2015, ISO 50001:2018, TISAX
- Employees
- 480
- Industries
- Automotive, Electricity, Power tools, Mechanical engineering, Medical instruments, Sanitary
- 01
Material development and design
- 02
Tool and mold making
- 03
Compounding
- 04
Elastomer/plastic injection molding or fine blanking/forming
- 05
Grinding and CNC machining
- 06
Surface treatment
- 07
Joining technology/laser welding
- 08
Module assembly
- 09
Just-in-time delivery
Materials & Processes
Elastomers
Base material for rubber molded parts, sealing systems and vibration decoupling with in-house material development.
Thermoplastics
Processing via plastic injection molding, in particular multi-component technology in Gedern.
Rubber (caoutchouc)
In-house compounding as the basis for molded parts, pressed parts and extruded profiles.
Metals
Material for fine blanking, cold forming and CNC machining as well as rubber-metal composite parts.
Fine blanking
Production of extremely complex, ready-to-install parts with smooth, tear-free cut surfaces without post-processing.
Cold forming (CNC servo)
CNC servo-controlled stamping combined with deep drawing, milling and rolling, up to 600 parts per hour.
Elastomer/plastic injection molding
Core competence of the Gedern and Lauda divisions, including multi-component technology.
Profile & double-disc grinding
Grinding processes for components with extremely tight tolerances.
Extrusion
Production of sealing and elastomer profiles in Lauda.
Locations
Rehburg-Loccum
DEHeadquarters; Rehburg division: rubber molded parts, rubber-metal composite parts
- Materials
- Elastomers, rubber, metals
- Compounding
- Molded part production
- Fine blanking
- Assembly
Gedern (Gederner Str.)
DEGedern division: elastomer and plastic injection molding, multi-component technology, mold making
- Materials
- Elastomers, thermoplastics
- Elastomer injection molding
- Plastic injection molding
- Tool/mold making
Gedern (Bruno-Appel-Str.)
DEAdditional site: production of thermoplastics
- Materials
- Thermoplastics
Lauda-Königshofen
DELauda division: rubber molded parts, elastomer compounds, elastomer injection molding, extrusion
- Materials
- Rubber, elastomers
- Elastomer injection molding
- Extrusion
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Fine blankingForming | – | – | – | approx. 30,000 parts | Metals |
| CNC servo-controlled stamping and cold forming (incl. deep drawing, milling and rolling combined)Forming | – | – | – | – | Metals |
| Profile & double-disc grindingMachining | extremely tight tolerances | – | – | – | Metals |
| CNC machiningMachining | – | – | – | – | Metals |
| Surface treatmentSurface | – | – | – | – | Metals |
| Joining technology / laser weldingJoining | – | – | – | – | Metals |
| Modules / assemblyAssembly | – | – | – | – | – |
| Elastomer injection molding / multi-component plastics technologyPlastics | – | – | – | – | Elastomers, Thermoplastics |
| Rubber compound production (compounding) and injection/compression molded part productionPlastics | – | – | – | – | Rubber/elastomers, Plastic-metal composites |
| Extrusion of profilesPlastics | – | – | – | – | Elastomers |
| Toolmaking / mold makingEngineering | – | – | – | – | – |
| ASSEMBLY/assembly of rubber-metal composite parts and modulesAssembly | – | – | – | – | Rubber/elastomers, Metals |
Additional services
Quality & Certification
Bayrak Technik is certified to IATF 16949, ISO 9001, ISO 14001 and ISO 50001; TISAX also applies at the Rehburg site. The certifications cover the development, manufacture and distribution of components and systems made from elastomers and thermoplastics as well as sealing systems and vibration decoupling components.
| Evidence | Rehburg-Loccum | Gedern | Lauda-Königshofen |
|---|---|---|---|
| IATF 16949:2016 | |||
| ISO 9001:2015 | |||
| ISO 14001:2015 | |||
| ISO 50001:2018 | |||
| TISAX |
History
- 1951
Start of production of rubber-based products at the Rehburg division.
- 1956
Start of production of rubber molded parts and elastomer compounds at the Lauda division.