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Development and manufacture of custom industrial control cabinets and control systems with digital EPLAN twins

BB

BBC Bircher Automation (BBC Bircher Czech s.r.o.)

Hranice (CZ) · Beringen (CH)New on Amplifa

1957Founded (as Max Bircher AG, Schaffhausen)
2Sites (Hranice CZ, Beringen CH)
Series and single unitsProduction lot sizes

About BBC Bircher Automation

BBC Bircher Automation specializes in the engineering and manufacture of industrial control and switchgear cabinets. Each cabinet is created on the basis of a digital twin in EPLAN or EPLAN Pro Panel – from material planning through the 3D model of the mechanical layout to machine-based busbar production and wiring. Mechanical processing includes drilling center data, cutting of cable ducts and DIN rails, as well as the production of copper busbars; the internally developed application MIREAM is used for assembly. Production is carried out as series and single-unit manufacturing according to EU standards (CE) and UL 508A for the American market. In addition to cabinet manufacturing, the company offers hardware and software engineering, consulting, project planning as well as on-site installation and commissioning. Customers come from the automotive, chemical, food industry, mechanical engineering and industrial automation sectors and operate in more than 15 countries. Production takes place in Hranice, Czech Republic; headquarters and further functions are located in Beringen, Switzerland; the company belongs to the BBC Group (Behr Bircher Cellpack BBC AG, Villmergen).

Site
753 01 Hranice, Czech Republic
Processes
Industrial cabinet manufacturing (control cabinets), Digital design of control and switchgear cabinets with EPLAN Pro Panel (digital twin), Wiring and pre-assembly of cabinets (machine-based busbar production, assembly with MIREAM), Testing of cabinets (comprehensive physical inspection of every cabinet), On-site installation and commissioning, Software engineering for industrial plants, Design/engineering of control and switchgear cabinets (EPLAN, digital twin), Cabinet manufacturing (series and single units)
Materials
Copper
Certificates
ISO 9001:2015, UL 508A, EPLAN Certified Engineer, ISO 9001:2015 (SQS, H30322)
Founded
1957
Industries
Automotive, Chemicals, Food industry, Mechanical engineering, Industrial automation
  1. 01

    Consulting and project planning

  2. 02

    Hardware and software engineering / digital twin in EPLAN

  3. 03

    Material planning

  4. 04

    Mechanical processing (drilling centers, cutting, copper busbars)

  5. 05

    Pre-assembly and assembly (MIREAM, machine-based busbar production)

  6. 06

    Wiring

  7. 07

    Testing

  8. 08

    Shipping

  9. 09

    On-site installation and commissioning

Materials & Processes

Cu

Copper

Used for the production of copper busbars (power rails) in the cabinets.

Sites

Hranice

CZ

Production, engineering, headquarters

Lot size
Series and single units
Materials
Copper (busbars)
  • EPLAN / EPLAN Pro Panel
  • MIREAM assembly application
  • Drilling centers

Beringen

CH

Site (ISO appendix)

Industries

AutomotiveChemicalsFood industryMechanical engineeringIndustrial automation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial cabinet manufacturing (control cabinets)Assembly–––Series and single-unit productionCopper (busbars)
Digital design of control and switchgear cabinets with EPLAN Pro Panel (digital twin)Engineering–––––
Engineering–––––
Machining––––Copper
Wiring and pre-assembly of cabinets (machine-based busbar production, assembly with MIREAM)Assembly–––––
Testing of cabinets (comprehensive physical inspection of every cabinet)Testing–––––
On-site installation and commissioningAssembly–––––
Software engineering for industrial plantsEngineering–––––

Additional services

Design/engineering of control and switchgear cabinets (EPLAN, digital twin)Cabinet manufacturing (series and single units)Hardware and software engineeringEPLAN Pro Panel 3D planningTesting (physical inspection of every cabinet)On-site assembly and commissioningShipping/logisticsConsulting and project planningComplete solution from a single source

Quality & Certification

Every cabinet undergoes a comprehensive physical inspection by qualified technicians to ensure full functionality and standard compliance. The management system is certified to ISO 9001:2015 (SQS, Reg. No. H30322), and manufacturing and engineering are additionally qualified to UL 508A for the American market.

EvidenceHraniceBeringen
ISO 9001:2015 (SQS, H30322)
UL 508A

Company History

  1. 1957

    Foundation of Max Bircher AG in Schaffhausen

  2. 1962

    Relocation to Beringen

  3. 1965

    Establishment of the management, control and technology departments

  4. 1975

    Conversion into a public limited company

  5. 1989

    Receipt of ISO 9001 certification

  6. 1991

    Prof. Dr. Giorgio Behr takes over the company with new investors

  7. 1994

    Reorientation as a full-service provider for engineering and cabinet manufacturing

  8. 2001

    Opening of the branch in Hranice, Czech Republic

  9. 2003

    Integration into the BBC Group (Behr Bircher Cellpack BBC)

  10. 2009

    Introduction of EPLAN

  11. 2012

    Opening of a new, larger production hall in Hranice

  12. 2024

    Rethinking the growth strategy in light of market dynamics

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