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BDI-BioEnergy – Fertigung

Plant engineering and pyrolysis technology (SynCycle®) for chemical plastic recycling and bioenergy

BDI-BioEnergy Logo

BDI-BioEnergy International GmbH

New on Amplifa

GmbHLegal form
8,000 t of plastic waste/year per linePlant capacity
70+Reference projects worldwide

About BDI-BioEnergy International

BDI-BioEnergy International GmbH is a technology company active in international plant engineering, focusing on chemical recycling and bioenergy. Using its proprietary SynCycle® technology based on the T-CRACKER® pyrolysis reactor, mixed and non-recyclable plastic waste is converted through thermal depolymerisation into recycling-grade alcohols or high-quality oils, which are fed back into the chemical and plastics industry. The compact, modular plants process around 8,000 tonnes of plastic waste per year per line and can be scaled up by adding additional process lines. The range of services includes research and technology development, process design and scale-up, plant engineering, commissioning and after-sales service. More than 70 reference projects worldwide demonstrate the experience in international plant engineering; these include projects with Ghent Renewables (green fuels) as well as a strategic investment with Prismore Capital and Rieckermann in tyre pyrolysis.

Processes
Chemical recycling / pyrolysis (SynCycle®, T-CRACKER® reactor, thermal depolymerisation), Plant engineering and commissioning (engineering, construction, commissioning, after-sales), Biofuel feedstock pre-treatment (plant engineering), Tire pyrolysis, Chemical recycling of mixed plastic waste (pyrolysis, T-CRACKER® reactor), Modular, decentralised plant engineering (flexibly scalable through additional process lines), Process design and scale-up, Plant engineering and commissioning
Materials
Mixed plastic waste (mixed plastic waste), Non-recyclable plastics, Pyrolysis / thermal depolymerisation (SynCycle®), SynCycle® plant line
Industries
Plastics industry, Chemical industry, Circular economy / recycling, Plant engineering, Bioenergy / biofuels, Bioenergy / biofuels (BB&G®, biofuel pre-treatment)
  1. 01

    Research and technology development

  2. 02

    Process design and scale-up

  3. 03

    Plant engineering (engineering and construction)

  4. 04

    Commissioning

  5. 05

    After-sales service

Materials and Processes

T-CRACKER®

Pyrolysis / thermal depolymerisation (SynCycle®)

Decomposes mixed plastic waste into short-chain hydrocarbons, which are condensed into recycling-grade alcohols.

SYN

SynCycle® plant line

Compact, modular plant for processing around 8,000 tonnes of plastic waste per year, scalable in multiples.

Plants and Technology

Engineering and process development
Engineering and process developmentPlant engineering · Chemical industry
Plant technology for chemical recycling
Plant technology for chemical recyclingPyrolysis · Circular economy

Inside the production

Plant engineering and technology development
Plant engineering and technology development

Industries

Plastics industryChemical industryCircular economy / recyclingPlant engineeringBioenergy / biofuelsBioenergy / biofuels (BB&G®, biofuel pre-treatment)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Chemical recycling / pyrolysis (SynCycle®, T-CRACKER® reactor, thermal depolymerisation)Other (chemical processes / plant engineering)–––8,000 tonnes of plastic waste per yearmixed plastic waste, non-recyclable plastics
Plant engineering and commissioning (engineering, construction, commissioning, after-sales)Engineering–––––
Biofuel feedstock pre-treatment (plant engineering)Engineering–––––
Tire pyrolysisOther (chemical processes / plant engineering)––––scrap tyres

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pyrolysis reactor (T-CRACKER®)BDI-BioEnergy International T-CRACKER®–approx. 8,000 tonnes of plastic waste per year per modular plant–decentralised at the customer (modular)

Additional services

Chemical recycling of mixed plastic waste (pyrolysis, T-CRACKER® reactor)Modular, decentralised plant engineering (flexibly scalable through additional process lines)Process design and scale-upPlant engineering and commissioningAfter-sales serviceResearch and technology development

Reference customers

Ghent Renewables (strategic partnership, green fuels)Rieckermann (strategic investment in tyre pyrolysis with Prismore Capital)Prismore Capital (strategic investment in tyre pyrolysis)

History

  1. More than 70 reference projects worldwide in international plant engineering (documented without year)

  2. Strategic partnership with Ghent Renewables for green fuels

  3. Strategic investment by Prismore Capital and Rieckermann in tyre pyrolysis technology

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