Precision parts and forming tools made of steel, ceramics and carbide as well as tools for spring manufacturing
BeaTec GmbH
52249 Eschweiler, GermanyNew on Amplifa
About BeaTec
BeaTec GmbH, based in Eschweiler, is a manufacturer of precision parts made of steel, ceramics and carbide as well as tools for spring manufacturing. The manufacturing range includes ready-to-install forming tools such as upsetting rollers, circulating rollers, welding rollers, forming rollers, drawing rings and drawing plugs, tools for spring coiling machines as well as the machining of special materials such as high-performance ceramics, carbide, titanium, pure iron, special alloys, glass, quartz glass and plastics in the µm range. The value chain extends from design and consulting through blank production and heat treatment to hard turning, CNC turning, milling, grinding, honing, lapping and polishing. Quality is ensured by a management system certified to ISO 9001:2015. Around 20 employees work at the Eschweiler site.
- Site
- Eschweiler
- Processes
- Precision turning (CNC turning with driven tools and Y-axis), CNC hard turning with driven tools, Internal grinding, External grinding, Non-round grinding internal / external, Surface grinding, Honing, Lapping
- Materials
- Steel (hardened tool steel), Ceramics (high-performance ceramics), Carbide, Titanium, Pure iron, Special alloys, Glass / quartz glass, Plastics
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1998
- Employees
- 20
- Industries
- Spring industry, Tube industry, Optical industry, Forming technology
- 01
Design / consulting for tool development
- 02
Blank production
- 03
Heat treatment / hardening
- 04
Precision machining / hard turning
- 05
Grinding (internal, external, non-round, surface grinding)
- 06
Honing, lapping, polishing
- 07
Surface treatment (sandblasting, laser marking)
- 08
Metrology / inspection reports
- 09
Logistics / delivery
Materials & Processes
Hardened tool steel
Material for upsetting rollers, forming tools and blanks with heat treatment and hard turning machining.
High-performance ceramics
Brittle-hard material for welding rollers, drawing rings and precision parts, machined on CNC grinding machines.
Carbide
Material for wear-resistant forming tools and precision parts.
Titanium
Special material for demanding precision applications.
Glass / quartz glass
Pre-machining of quartz glass up to optical surface quality for the optical industry.
Plastics
Precision machining of plastic components in the range of a few µm with high surface quality.
Pure iron
Special material within the machining spectrum.
Special alloys
Materials for hard and tough materials of various applications.
Eschweiler Site
Eschweiler
DEHeadquarters / Production
- Materials
- Steel, ceramics, carbide, titanium, glass/quartz glass, plastics, pure iron, special alloys
- CNC grinding machines (various types)
- CNC hard turning machines
- CNC precision lathes (with driven tools and Y-axis)
- Milling machines
- 3D coordinate measuring machines (Zeiss)
- Contour and roughness measuring devices (Mahr, Taylor Hobson)
- Roundness measuring device (Ametec)
- Laser measuring devices (Z-Mike)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Precision turning (CNC turning with driven tools and Y-axis)Machining | < 0.005 mm | – | – | – | Steel, Ceramics, Carbide, Adhesive coatings, Pure iron, Titanium, Special alloys, Glass, Plastics |
| CNC hard turning with driven toolsMachining | < 0.005 mm | – | – | – | hardened steel, Ceramics, Carbide |
| Internal grindingMachining | – | – | – | – | Ceramics, Carbide, Steel |
| External grindingMachining | – | – | – | – | Ceramics, Carbide, Steel |
| Non-round grinding internal / externalMachining | – | – | – | – | Ceramics, Carbide, Steel |
| Surface grindingMachining | – | – | – | – | Ceramics, Carbide, Steel |
| HoningMachining | – | – | – | – | Ceramics, Carbide, Steel |
| LappingMachining | – | – | – | – | Ceramics, Carbide, Steel |
| PolishingSurface | – | – | – | – | Ceramics, Carbide, Steel |
| SandblastingSurface | – | – | – | – | – |
| Laser markingSurface | – | – | – | – | – |
| Heat treatment (hardening) of blanksHeat treatment | – | – | – | – | Steel, Tool steel |
| Production of forming tools (upsetting rollers, circulating rollers, welding rollers, formingForming | – | – | – | – | hardened steel, Ceramics, Carbide |
| Regrinding / re-turning / regrinding of worn tools (refurbishment)Machining | – | – | – | – | hardened steel, Carbide, Ceramics |
| Grinding-in of special contours incl. measurementMachining | – | – | – | – | Ceramics |
| Machining of special materials (all types of ceramics, carbides, glass, plastics in theMachining | – | – | – | – | Ceramics, Carbide, Adhesive coatings, Pure iron, Titanium, Special alloys, Glass, Plastics, Quartz glass |
| Pre-machining of quartz glass up to optical surface qualityMachining | – | – | – | – | Quartz glass, Glass |
| Production of tools for spring coiling machines (coiling pins, holders with coiling inserts,Forming | – | – | – | – | Steel, Carbide, Ceramics |
| Production of precision parts / precision componentsMachining | – | – | – | – | Steel, Ceramics, Carbide |
| Design / consulting / redesign of tools (ceramic-compatible redesign)Engineering | – | – | – | – | – |
| Inspection reports, measurement records, first article inspection reportsTesting | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC grinding machines (various types) | – | – | – | – | Eschweiler |
| CNC hard turning machines | – | – | – | – | Eschweiler |
| CNC precision lathes | – | – | – | – | Eschweiler |
| Milling machines | – | – | – | – | Eschweiler |
| 3D coordinate measuring machines | Zeiss | – | – | – | Eschweiler |
| CNC-controlled contour and roughness measuring devices | Mahr | – | – | – | Eschweiler |
| CNC-controlled contour and roughness measuring devices | Taylor Hobson | – | – | – | Eschweiler |
| Roundness measuring device | Ametec | – | – | – | Eschweiler |
| Laser measuring devices | Z-Mike | – | – | – | Eschweiler |
Additional services
Quality
BeaTec continuously monitors and documents product quality via its ISO 9001:2015 quality management system. State-of-the-art metrology (3D coordinate measuring machines from Zeiss, contour and roughness measuring devices from Mahr and Taylor Hobson, roundness and laser measuring devices) enables inspection reports, measurement records and first article inspection reports, as well as documentation of each individual component on request.
| Evidence | Eschweiler |
|---|---|
| ISO 9001 |
History
- 1998
Founding of BeaTec GmbH
- 2005
Eschweiler site occupied; 20th site anniversary celebrated on 05.09.2025
- 2015
Introduction of a management system according to ISO 9001:2015; initial certification on 28.12.2015
- 2021
Re-certification of ISO 9001:2015 by Intertek on 30.11.2021 (Reg. no. 2021-0039254)