Cable assembly, enclosure machining, injection molding, lithium batteries and pre-assembly as a system supplier to the electronics industry
Beck Kabel- und Gehäusetechnik GmbH
Loitz / OT Rustow · Nuremberg · EmskirchenNew on Amplifa
About Beck Kabel- und Gehäusetechnik GmbH
Beck Kabel- und Gehäusetechnik GmbH (BKG) is a family-owned system supplier to the electronics industry headquartered in Loitz/OT Rustow (Mecklenburg-Vorpommern). It was established in 1996 as a spin-off of the service division of Beck Elektronik. Its manufacturing portfolio includes cable assembly to customer specifications (multi-core round cables, flat round cables, flat ribbon cables using IDC IDC insulation displacement technology, individual wires with various terminations, and cable harnesses), the machining of aluminium and plastic enclosures (drilling, milling, countersinking, painting/powder coating, screen printing, engraving), custom injection-molded parts made of ABS, PC, PS, POM and PA as well as 3D printing, including overmolding of cables and connectors. Another pillar is the assembly of lithium batteries and battery/rechargeable packs including protection circuit, BMS and UN38.3 certification. In addition, the company offers pre-assembly of assemblies and device groups with testing, logging and custom packaging, as well as the distribution of CviLux connectors. Customers come from the automotive industry, industrial electronics, mechanical engineering, household appliances, renewable energies, building automation and metrology. In addition to the Rustow production site, BKG maintains a sales office in Nuremberg and a central warehouse in Emskirchen.
- Site
- Loitz / OT Rustow
- Processes
- Cable assembly (multi-core round cables, flat round cables, flat ribbon cables with IDC insulation, Ultrasonic welding of wires, Enclosure machining (drilling, milling, countersinking), Painting / powder coating, Screen printing and engraving, Assembly of enclosure parts and electromechanical components, terminal fitting, pre-wiring, Custom injection molding (steel tool molds), 3D printing of plastic parts
- Materials
- ABS – acrylonitrile butadiene styrene, PC – polycarbonate, PS – polystyrene, POM – polyoxymethylene, PA – polyamide, Aluminium, Plastic (enclosures), Stainless steel (custom steel enclosures)
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1996
- Industries
- Automotive industry, Industrial electronics, Mechanical engineering, Household appliances, Renewable energies, Building automation (heating/air conditioning controls, smart metering)
- 01
Cable and component assembly (wires, ultrasonic welding)
- 02
Enclosure machining (drilling, milling, countersinking)
- 03
Surface treatment (painting/powder coating, screen printing, engraving)
- 04
Injection molding and 3D printing of custom plastic parts
- 05
Overmolding of cables and connectors
- 06
Battery/rechargeable pack assembly incl. BMS and UN38.3 certification
- 07
Pre-assembly of assemblies and device groups
- 08
Testing, logging and custom packaging/logistics
Materials and processes
ABS – acrylonitrile butadiene styrene
Injection-molded parts and enclosures up to complex ABS enclosures for industrial applications.
PC – polycarbonate
Injection-molded parts with coloring to customer specifications.
PS – polystyrene
Plastic molded parts produced by injection molding.
POM – polyoxymethylene
Injection-molded parts for technically demanding components.
PA – polyamide
Injection-molded parts for technical applications.
ABS/polycarbonate enclosures
Standard and custom-machined plastic enclosures.
Aluminium
Machining of aluminium enclosures including painting and powder coating.
Galvanized steel / stainless steel
Custom steel enclosures made of stainless steel and galvanized steel.
Polyester
Polyester enclosures in the enclosure program.
Copper wires
Base material of cable assembly with terminations and ultrasonic welding.
Lithium batteries (Li-SOCl2, Li-MnO2, Li-Po, LiFePO4, Li-Ion)
Battery and rechargeable pack assembly incl. protection circuit and BMS.
Nickel-metal hydride (Ni-MH)
Rechargeable cylindrical and button cells in the battery program.
Locations
Loitz / OT Rustow
DEHeadquarters, sales office North, production
- Materials
- Copper wires, plastic, aluminium, lithium batteries
- Cable assembly equipment
- Enclosure machining machines
- Injection molding and 3D printing production
Nuremberg
DESales office South
Emskirchen
DECentral warehouse/logistics center
Products and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (multi-core round cables, flat round cables, flat ribbon cables with IDC insulationJoining | – | – | – | – | Copper wires (cables) |
| Ultrasonic welding of wiresJoining | – | – | – | – | Copper |
| Enclosure machining (drilling, milling, countersinking)Machining | – | – | – | – | Aluminium, Plastic |
| Painting / powder coatingSurface | – | – | – | – | Aluminium, Plastic, Steel |
| Screen printing and engravingSurface | – | – | – | – | – |
| Assembly of enclosure parts and electromechanical components, terminal fitting, pre-wiringAssembly | – | – | – | – | – |
| Custom injection molding (steel tool molds)Plastics | – | – | – | – | ABS, PC, PS, POM, PA |
| 3D printing of plastic partsAdditive | – | – | – | – | ABS, PC, PS, POM, PA |
| Overmolding of cables and connectorsPlastics | – | – | – | – | ABS, PC, PS, POM, PA |
| Battery/rechargeable pack assembly (lithium batteries, connecting wires, connectors)Assembly | – | – | – | – | Li-SOCl2, Li-MnO2, Li-Po, LiFePO4, Li-Ion, Ni-MH |
| Pre-assembly of assemblies and components incl. testing, logging, packagingAssembly | – | – | – | – | – |
Additional services
Quality
Quality assurance is an integral part of the company culture; test results are logged and customer-specific test specifications are implemented. The company is certified to DIN EN ISO 9001:2015.
| Evidence | Loitz / OT Rustow |
|---|---|
| ISO 9001 |
History
- 1995
Formation of BKG through the spin-off of the service division of Beck Elektronik
- 1996
Founding of BECK Kabel- und Gehäusetechnik GmbH as a service center
- 1999
Certification to DIN EN ISO 9001
- 2003
Relocation of production to Rustow (Loitz), opening of the branch in November
- 2008
Expansion of the logistics center in Emskirchen
- 2020
Acquisition of a new operating and warehouse building in Loitz/Am Postberg 2, doubling of production and warehouse capacity
- 2023
Completion of construction phase 3 at the Emskirchen logistics center
- 2025
100 years of the BECK group of companies