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BTE – Fertigung

Research institute for additive manufacturing and plasma electrolytic polishing of metal and ceramic parts.

BTE Logo

Beckmann-Institut für Technologieentwicklung e.V.

New on Amplifa

1998Founded
e.V.Non-profit Research Association

About the Beckmann Institute

The Beckmann-Institut für Technologieentwicklung e.V. (BTE) was founded in 1998 as an independent, non-profit association to promote science and research. The institute is a founding member of the Saxon Industry Research Community (SIG) registered association and the Konrad Zuse German Industry Research Community (ZUSE Community) registered association. At BTE, doctoral and diploma scientists as well as technical employees from various disciplines conduct research and development. The technological focuses are in Additive Manufacturing (MPL, 3DP, SLA, SLS) of ceramics, titanium, biocompatible and renewable materials, as well as in Plasma Electrolytic Polishing (PeP) of additively manufactured, cast, forged, welded, and medical parts, including dental technology, implants, as well as brass and bronze parts. A process chain includes the direct burnout and casting of additively manufactured titanium models. In addition to applied and basic research in industry- and publicly funded projects, the institute offers technology and knowledge transfer, standardization work, further education, as well as measurement and surface assessment. Current projects include additively manufactured natural stone (3DSaxStone) and the process window development for plasma electrolytic polishing (TwinSax).

Processes
Additive Manufacturing (MPL, 3DP, SLA and SLS), Precision Additive Manufacturing, Additive Manufacturing using renewable materials, Additive Manufacturing of ceramic materials, Additive Manufacturing of flexible biocompatible materials, Direct burning out and casting of Titanium (AM + Casting process chain), Casting, Plasma electrolytic Polishing (PeP) of metal AM parts
Materials
Titanium, Ceramics, Brass, Bronze, Biocompatible flexible materials, Renewable raw materials, Natural Stone, Biocompatible Flexible Materials
Founded
1998
Industries
Medical Technology, Dental Technology, Casting Industry, Metal Processing, Construction, Energy/Environment
  1. 01

    Additive Manufacturing (MPL, 3DP, SLA, SLS)

  2. 02

    Casting / Direct burnout and casting of titanium models

  3. 03

    Plasma Electrolytic Polishing (PeP)

  4. 04

    Measurement and surface assessment

Materials and Processes

Ti

Titanium

Additive manufacturing including direct burnout and casting of additively manufactured titanium models as well as PeP of cast titanium parts.

Cer

Ceramics

Additive manufacturing of ceramic materials.

CuZn

Brass

Plasma electrolytic polishing of brass parts.

Bronze

Bronze

Plasma electrolytic polishing of bronze parts.

Bio

Biocompatible Flexible Materials

Additive manufacturing of flexible, biocompatible materials, e.g., for medical technology.

Nawaro

Renewable Raw Materials

Additive manufacturing with renewable raw materials.

Stein

Natural Stone

In project 3DSaxStone, development of the full process technology from digital model to additively manufactured natural stone.

PeP

Plasma Electrolytic Polishing

Surface finishing of AM, cast, forged, welded, and medical parts, including dental and implant parts.

3DP

Additive Manufacturing (MPL, 3DP, SLA, SLS)

Process palette for precision and functional components made of metal, ceramic, and plastic.

Research and Application Fields

Medical Technology Parts
Medical Technology PartsPeP · Medical Technology
Plasma Electrolytically Polished Component
Plasma Electrolytically Polished ComponentPeP · Metal Processing
Additively Manufactured Component
Additively Manufactured ComponentAdditive Manufacturing · Casting Industry

Inside the production

Institute Laboratory Area
Institute Laboratory Area
Technology Development
Technology Development
Additive Manufacturing Research Area
Additive Manufacturing Research Area
AM, Casting, PeP Process Chain
AM, Casting, PeP Process Chain
Surface Treatment
Surface Treatment
Measurement Technology
Measurement Technology
Research Projects
Research Projects
Material Development
Material Development
Institute Area
Institute Area

Industries

Medical TechnologyDental TechnologyCasting IndustryMetal ProcessingConstructionEnergy/EnvironmentMonuments/Restoration

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Additive Manufacturing (MPL, 3DP, SLA and SLS)Additive–––––
Precision Additive ManufacturingAdditive–––––
Additive Manufacturing using renewable materialsAdditive––––renewable raw materials
Additive Manufacturing of ceramic materialsAdditive––––Ceramics
Additive Manufacturing of flexible biocompatible materialsAdditive––––flexible biocompatible materials
Direct burning out and casting of Titanium (AM + Casting process chain)Casting––––Titanium
CastingCasting–––––
Plasma electrolytic Polishing (PeP) of metal AM partsSurface––––Metal (additively manufactured)
Plasma electrolytic Polishing of cast and AM dental metal partsSurface––––Dental metals (Casting and AM)
Plasma electrolytic Polishing of medical parts and implantsSurface–––––
Plasma electrolytic Polishing of welded partsSurface–––––
Plasma electrolytic Polishing of formed partsSurface–––––
Plasma electrolytic Polishing of cast Titanium partsSurface––––Titanium (Casting)
Plasma electrolytic Polishing of Brass and Bronze partsSurface––––Brass, Bronze
Plasma electrolytic Polishing of surgical partsSurface–––––
Plasma electrolytic Polishing – ignition stage (Process development)Surface–––––
Plasma electrolytic Polishing – stable stage (Process development)Surface–––––
Measurement and surface assessmentTesting–––––
Additive Manufacturing of natural stone (Project 3DSaxStone)Additive––––Natural Stone

Additional services

Applied and basic research (industry and publicly funded projects)Technology and knowledge transfer to industryParticipation in bilateral and multilateral bodies and consortiums (standardization)Planning and execution of scientific events and workshopsFurther education and knowledge transferAdditive Manufacturing (MPL, 3DP, SLA, SLS)Additive manufacturing of ceramic, titanium, and biocompatible/renewable materialsDirect burnout and casting of additively manufactured titanium modelsPlasma Electrolytic Polishing (PeP) of AM, cast, forged, welded, and medical partsMeasurement and surface assessment

History

  1. 1998

    Founded as an independent, non-profit association to promote science and research; founding member of the Saxon Industry Research Community (SIG) registered association and the ZUSE Community registered association.

  2. 2023

    Video contribution to the Vogtland 3D project: 3D printing for restorers (V-3DR) for monument preservation in heritage conservation.

  3. 2024

    Project start TwinSax – Plasma Electrolytic Polishing: Process window development from design file to finished component; project start KOVOBA with BMBF funding together with Futurum Vogtland e.V.

  4. 2025

    Project start 3DSaxStone – Full process technology development from digital model to additively manufactured natural stone.

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