Development and manufacture of molding machines, mold systems and automation solutions for particle foam processing

Behl GmbH
Am Dreispitz 1, 97909 StadtprozeltenNew on Amplifa
About Behl GmbH
Behl GmbH, based in Stadtprozelten (Bavaria), developed and manufactured solutions for the processing of particle foams such as EPS (expandable polystyrene), EPE (expanded polyethylene), EPP (expanded polypropylene) and ETPU (expanded thermoplastic polyurethane). The product portfolio comprised molding machines for the production of particle foam molded parts, application-specific mold systems, and automation and process control solutions. Customers came, among others, from particle foam processing and the automotive supply industry. Due to the economic situation, ongoing challenges in the automotive supply industry, increasing bureaucratic requirements and a shortage of skilled workers, business operations were discontinued at the end of May 2025. For questions about past projects and existing systems, the company can still be reached by e-mail; new machine projects are no longer being accepted.
- Site
- Stadtprozelten
- Processes
- Molding machines (production of particle foam molded parts), Automation, Process control, Mold systems, Molding machines
- Materials
- EPS (expandable polystyrene), EPE (expanded polyethylene), EPP (expanded polypropylene), ETPU (Expanded Thermoplastic Polyurethane), ETPU (expanded thermoplastic polyurethane)
- Industries
- Particle foam processing (EPS, EPE, EPP, ETPU), Automotive supply industry
- 01
Engineering and design
- 02
Manufacture of mold systems
- 03
Assembly of molding machines
- 04
Process control and automation
Materials and Processes
EPS (expandable polystyrene)
Particle foam for molded parts, processed on Behl molding machines.
EPE (expanded polyethylene)
Softer particle foam for packaging and cushioning applications.
EPP (expanded polypropylene)
Rigid particle foam, used among other things in the automotive supply industry.
ETPU (expanded thermoplastic polyurethane)
Elastic particle foam for technical molded part applications.
Site
Stadtprozelten
DECompany headquarters and manufacturing
- Materials
- EPS, EPE, EPP, ETPU
- Molding machines
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Molding machines (production of particle foam molded parts)Plastics | – | – | – | – | EPS, EPE, EPP, ETPU |
| AutomationEngineering | – | – | – | – | – |
| Process controlEngineering | – | – | – | – | – |
| Mold systemsPlastics | – | – | – | – | EPS, EPE, EPP, ETPU |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Molding machine | – | – | – | – | Stadtprozelten |
Additional services
History
- 2025
Discontinuation of business operations at the end of May 2025 due to the economic situation, challenges in the automotive supply industry, bureaucracy and shortage of skilled workers