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BBC CELLPACK – Fertigung

Cable connection systems for low and medium voltage – heat shrink, cast resin, gel and connector technology.

BBC CELLPACK Logo

Behr Bircher Cellpack BBC AG

Villmergen (CH)New on Amplifa

1935Founding of the Cellpack group (BBC group since 2003)
1.274Employees (BBC Group)
330 Mio. CHFGroup revenue (2008)
3 continentsProduction and distribution in Europe, Asia, South America

About BBC CELLPACK

Behr Bircher Cellpack BBC AG (BBC Group), headquartered in Villmergen, is an internationally active Swiss industrial group. The BBC Cellpack Electrical Products division has been developing and producing cable connection solutions for low and medium voltage applications for almost 60 years, including heat shrink systems, cast resin systems, gel technology and connector systems. Other divisions include energy distribution technology with transformer stations, medium and low voltage distribution boards and cable distribution cabinets, the manufacture and assembly of precision parts and assemblies to drawing including cleanroom cleaning and sterile packaging for medical devices, plastic film and packaging technology, sensor technology and industrial control technology. Materials are predominantly plastics such as cast resin and gel, complemented by copper in cable connection systems. The group maintains production and distribution companies in Europe, Asia and South America and supplies industries such as energy supply, renewable energies, infrastructure, building installation, data centers and rail.

Site
Villmergen, Switzerland
Processes
Heat shrink systems (shrink technology) for cable connections, Cast resin systems (cast resin technology) for cable connections, Gel technology systems for low voltage applications, Connector and connection systems (connector systems), Manufacture and assembly of precision parts, assemblies and products to drawing and, Basic-validated cleaning and sterile packaging in the cleanroom for medical devices, Manufacture of plastic films, food packaging and plastic bags, Manufacture of cable accessories for power distribution (low and medium voltage)
Materials
Plastic (general), Cast Resin, Gel, Copper (cable connection systems), Heat shrink material (plastic), Copper
Certificates
Cleanroom production / sterile packaging, ISO 9001
Founded
1935 (Cell
Employees
1,274 (BBC Group,
Industries
Energy supply (Utility), Renewable energies, Infrastructure, Building & Installation, Data centers, Rail technology
  1. 01

    Development of connection technologies

  2. 02

    Injection molding / production of plastic components

  3. 03

    Assembly of cable accessories and distribution systems

  4. 04

    Cleanroom cleaning and sterile packaging (medical)

  5. 05

    Training, education & service

  6. 06

    Distribution Europe, Asia, South America

Materials & Technologies

GUS

Cast Resin

Used in cast resin systems for safe and durable cable connections.

GEL

Gel

Basis of the gel technology systems for low voltage applications.

SHR

Heat shrink material (plastic)

Material of the heat shrink systems for cable connections.

PA

Plastic (general)

Main material for films, packaging, precision parts and cable accessories.

CU

Copper

Conductor material in cable connection systems for power distribution.

Locations

Standort Villmergen

Villmergen

CH

Group headquarters (Behr Bircher Cellpack BBC AG)

Materials
Plastic, cast resin, gel, copper

Products & Systems

Cast resin system for cable connections
Cast resin system for cable connectionsCast resin technology · Utility
Gel technology system for low voltage
Gel technology system for low voltageGel technology · Building & Installation
Heat shrink system for cable connections
Heat shrink system for cable connectionsHeat shrink technology · Energy

Inside the production

BBC Cellpack Electrical Products
BBC Cellpack Electrical Products
Cast Resin Technology
Cast Resin Technology
Electrical Products Product Portfolio
Electrical Products Product Portfolio
Connection Solutions
Connection Solutions

Industries

Energy supply (Utility)Renewable energiesInfrastructureBuilding & InstallationData centersRail technologyMedical technologyPackagingSensor technologyAutomation technologyUtility (power supply)Renewables (renewable energies)InfrastructureBuilding & InstallationData CenterRailway

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Heat shrink systems (shrink technology) for cable connectionsJoining––––Plastic (tube / heat shrink material, unspecified)
Cast resin systems (cast resin technology) for cable connectionsJoining––––Cast resin (plastic)
Gel technology systems for low voltage applicationsJoining––––Gel (plastic)
Connector and connection systems (connector systems)Joining–––––
Manufacture and assembly of precision parts, assemblies and products to drawing andAssembly––––Plastic
Basic-validated cleaning and sterile packaging in the cleanroom for medical devicesAssembly–––––
Manufacture of plastic films, food packaging and plastic bagsPlastics––––Plastic
Manufacture of cable accessories for power distribution (low and medium voltage)Assembly––––Plastic, Copper
Manufacture of transformer stations, medium and low voltage distribution boards andAssembly–––––

Additional services

Trainings and tutorialsTraining & service for installers and professionals

Quality

For medical devices, basic-validated cleaning and sterile packaging in the cleanroom are offered. The group also provides trainings, tutorials and service for the safe installation of its connection systems.

EvidenceVillmergen
Cleanroom production / sterile packaging
ISO 9001

History

  1. 1935

    Founding of the Cellpack group headquartered in Villmergen

  2. 1984

    Giorgio Behr founds his own consultancy for turnaround and restructuring

  3. 1991

    Behr is commissioned with the turnaround of the apparatus manufacturer Bircher (Beringen) and later acquires the company together with Anton Bucher-Bechtler and the management

  4. 2001

    Giorgio Behr acquires a majority stake in the Cellpack group

  5. 2003

    Merger of Cellpack and Bircher to form the group Behr Bircher Cellpack BBC

  6. 2008

    Revenue CHF 330 million, 1,274 employees; acquisition of more than 90% of Groupe Baumgartner Holding

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