Manufacture of capillary tube mats, copper pipe meanders and single pipe systems for surface heating and surface cooling.
BEKA Heiz- und Kühlmatten GmbH
Berlin (Pankstraße 8, Berlin-Pankow)New on Amplifa
About BEKA
BEKA Heiz- und Kühlmatten GmbH is a manufacturer of components for water-based surface temperature control with over 30 years of experience. In its own production facility in Berlin-Pankow, capillary tube mats made from pure-grade polypropylene, copper pipe meanders made from Cu-DHP to EN 12449 and single pipe systems with 10 mm PE-RT 5-layer composite pipe are produced. The capillary tubes are produced by extrusion with a wall thickness of only 0.5 mm. All products are manufactured project-specifically according to bills of materials in the required quantities and dimensions, and are delivered ready for installation on site, labelled and on time by freight forwarder; the delivery time is approximately 2 to 3 weeks. Applications include heating and cooling ceilings, wall heating systems and thin-layer underfloor heating systems for residential and office buildings, hospitals, hotels, public buildings and precast concrete construction. A focus is capillary tube technology as heat exchangers in ice storage systems for solar and wind power as well as cooling networks; projects covering more than 100,000 m² of area have been implemented. BEKA supports building services planners, architects and installers with technical consulting, calculation tools and standards-compliant testing through recognised test laboratories.
- Site
- Berlin
- Processes
- Manufacture of capillary tube mats (capillary tube technology), Manufacture of copper pipe meanders (bending as serpentine, optional factory gluing into, Single pipe system production with 10 mm PE-RT composite pipe, Project-specific manufacture of heating/cooling elements according to bills of materials, Joining techniques: thermal plastic welding (butt/socket welding), soldering/brazing, pressing,, Quality control during production and final inspection at the end of production, Milling of capillary tube mats into wood soft fibre carrier boards (ClimatePower, partner EfG), Project-specific manufacturing according to bills of materials
- Materials
- Polypropylene random copolymer Type 3, Bimodal polyethylene composite P100, PE-RT 5-layer composite pipe, oxygen diffusion-tight, Copper Cu-DHP, soft R220, Polypropylene random copolymer Type 3, DIN 8078, Bimodal polyethylene composite P100, DIN 8075, PE-RT 5-layer composite pipe, oxygen diffusion-tight to DIN 4726 / ISO, Copper pipe Cu-DHP to EN 12449, soft R220
- Certificates
- 15-year warranty on all products, Standards-compliant testing by recognised test laboratories, Final inspection at the end of production
- Industries
- Building air conditioning / building services, Residential and office buildings, Hospitals, Hotels, Ministries / public buildings, Educational buildings
- 01
Extrusion of the capillary tubes from polypropylene
- 02
Production of capillary tube mats / copper pipe meanders / single pipe systems
- 03
Quality control during production
- 04
Final inspection at the end of production
- 05
Project-specific assembly according to bill of materials
- 06
Delivery ready for installation on site by freight forwarder
Materials and Technologies
Polypropylene random copolymer Type 3, DIN 8078
Pure-grade, easily recyclable material for capillary tube mats with 0.5 mm wall thickness for heating and cooling ceilings and underfloor heating.
Bimodal polyethylene composite P100, DIN 8075
Material of the capillary tube mat type P.VG10.PE for ice storage applications.
PE-RT 5-layer composite pipe, oxygen diffusion-tight to DIN 4726 / ISO
10 mm composite pipe of the single pipe technology with high flexibility for drywall construction, plaster and thermal conductivity profiles.
Copper pipe Cu-DHP to EN 12449, soft R220
For copper pipe meanders as serpentine with optimal heat transfer, optionally factory-glued into metal cassettes.
Wood soft fibre carrier board (ClimatePower)
60 mm carrier board into which capillary tube mats are milled; low thermal conductivity reduces upward heat output.
Location
Berlin-Pankow
DEProduction and administration
- Part weight / size
- Capillary tube mats up to 1210 mm width, 6000 mm length
- Lot size
- Project-specific production from single pieces; projects up to over 100,000 m²
- Materials
- Polypropylene Type 3 DIN 8078, PE-RT composite pipe DIN 4726, copper Cu-DHP EN 12449
- Extrusion lines for capillary tubes
- Production line for capillary tube mats
- Roll block production
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of capillary tube mats (capillary tube technology)Plastics | – | 6000 mm × 1210 mm | – | project-specific from single pieces | Polypropylene random copolymer Type 3 DIN 8078, Bimodal polyethylene composite P100 DIN 8075 |
| Manufacture of copper pipe meanders (bending as serpentine, optional factory gluing intoJoining | – | 2200 mm (longer on request) | – | – | Copper pipe Cu-DHP to EN 12449, soft R220 |
| Single pipe system production with 10 mm PE-RT composite pipePlastics | – | – | – | – | PE-RT 5-layer composite pipe diffusion-tight to DIN 4726 |
| Project-specific manufacture of heating/cooling elements according to bills of materialsAssembly | – | – | – | Projects up to over 100,000 m² of area | Polypropylene, Copper, PE-RT |
| Joining techniques: thermal plastic welding (butt/socket welding), soldering/brazing, pressing,Joining | – | – | – | – | Polypropylene, PE-RT, Copper |
| Quality control during production and final inspection at the end of productionTesting | – | – | – | – | – |
| Milling of capillary tube mats into wood soft fibre carrier boards (ClimatePower, partner EfG)Plastics | – | 2000 mm × 620 mm | – | – | Wood soft fibre, Polypropylene |
Additional services
Reference customers
Quality
Production takes place under strict operational standards: All production steps are continuously monitored, and an additional final inspection is carried out at the end of the production run. Standards-compliant tests for many standard installation situations have been performed by recognised test laboratories; BEKA guarantees a 15-year warranty on all products of its own manufacture.
| Evidence | Berlin-Pankow |
|---|---|
| 15-year warranty on all products | |
| Standards-compliant testing by recognised test laboratories | |
| Final inspection at the end of production |
History
- 1996
Cooling area count of the website begins with 'since 1996'
Production of capillary tubes / components for surface temperature control for 30 years ('Seit 30 Jahren BEKA')