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Bekum – Fertigung

Manufacturer of extrusion blow molding machines and hollow-body solutions from 5 ml to over 1,000 liters since 1959

Bekum Logo

Bekum Maschinenfabriken GmbH

Berlin · Traismauer · Siegburg · WilliamstonNew on Amplifa

1959Founded
4Locations in DE, AT, USA
5 ml – 1,000+ lHollow-body volume
over 18,000Machines installed worldwide
up to 7Co-extrusion layers

About Bekum

Bekum is a manufacturer of extrusion blow molding machines for hollow bodies from 5 ml to over 1,000 liters, based in Berlin since 1959. The machine portfolio comprises fully electric and hydraulic systems for packaging, pharmaceutical and medical primary packaging in cleanroom quality, canisters, large containers, IBCs and fuel tanks. The machines are complemented by in-house developed extrusion heads with spiral distributors (mono, tri and co-extrusion up to 7 layers) as well as extruders. In addition to machine building, Bekum offers in-house and contract mechanical manufacturing with 5-axis CNC milling, CNC turning, welding, flame cutting, sandblasting and phosphating, as well as engineering services from FEM simulation to 3D prototyping. Customers come from pharma, medical, food, cosmetics, household chemicals, chemicals and automotive. More than 18,000 machines are installed worldwide; locations are in Berlin, Traismauer (Austria), Siegburg and Williamston (USA).

Site
Berlin
Processes
Extrusion blow molding (hollow bodies 0.1 to 1,000 liters), 3D blow molding (BAR 10D), Blow molding with co-extrusion / multi-layer technology up to 7 layers, Sterile blow molding for pharma & medical (cleanroom quality, GMP/FDA), Aseptic blow molding with filtered air, CNC milling up to 5 axes, CNC turning (also large parts), Oxy-fuel flame cutting
Materials
HDPE, HMW-HDPE, HMWPE, LDPE, PP, PET, PET recyclate (rPET), Polycarbonate (PC)
Certificates
ISO 9001:2015, TISAX, family-friendly employer (berufundfamilie), GMP/FDA-compliant pharmaceutical design
Founded
1959
Industries
Pharma & Medical, Food & Dairy, Cosmetics & Personal Care, Household Chemicals, Automotive, Chemicals / Industrial Containers
  1. 01

    Engineering & design (FEM, extrusion simulation, 3D prototyping)

  2. 02

    Mechanical manufacturing (CNC milling, turning, welding, flame cutting)

  3. 03

    Surface treatment (sandblasting, phosphating)

  4. 04

    Assembly of blow molding machines

  5. 05

    Quality inspection & delivery

  6. 06

    Service, retrofit & maintenance

Materials & Processes

HDPE

HDPE

Standard material for hollow bodies from packaging bottles to large containers.

HMW-HDPE

HMW-HDPE

High-molecular PE for durable large containers, canisters and fuel tanks.

LDPE

LDPE

Soft polyethylene for flexible hollow-body applications.

PP

PP

Polypropylene for heat-resistant packaging and technical parts.

PET

PET

For crystal-clear bottles and handle-ware bottles incl. PET recyclate (rPET).

PC

Polycarbonate

For robust, transparent containers such as water bottles.

EVOH

EVOH barrier layer

Barrier layer in co-extrusion for oxygen-tight packaging.

PCR

PCR / Regrind

Post-consumer recyclates for sustainable packaging solutions.

St

Structural steel / fine-grain steel

Base materials of the in-house and contract mechanical manufacturing.

1.4xxx

Stainless steel

For pharmaceutical machines in stainless steel design and contract manufacturing.

Al

Aluminum

Machining in contract manufacturing of individual parts and constructions.

CuZn

Brass / Copper

Non-ferrous metals in CNC machining of contract manufacturing.

Locations

Standort Berlin

Berlin

DE

Holding, development, design, manufacturing, sales, service (hollow bodies 5 ml–20 L)

Part weight / size
Articles up to 20 liters
Materials
HDPE, PP, PET, PC, PCR, EVOH
  • SBLOW 5S/5D, 15S/15D
  • EBLOW 208–408
  • EBLOW 508–708
  • EBLOW 808D–1208D
  • EBLOW 307D (pharma, cleanroom)
  • HiPEx 36D extruder
  • Spiral distributor heads mono/tri/co-ex up to 7 layers
  • HELLER 5-axis machining center HF 5500
Standort Traismauer

Traismauer

AT

Development, design, manufacturing, sales, service (packaging >20 L, large blow molding machines, 3D tank fill pipes,

Part weight / size
Articles over 1,000 liters, drums up to 250 l
Materials
HDPE, HMW-HDPE, PP, PCR, EVOH
  • XBLOW 50 / 100 / 200 / 300
  • BA 220M/D (fuel tanks)
  • BAR 10D (3D blow molding)
  • HiPEx 36D extruder
  • WFL M55x1600 turn-mill machine
Standort Siegburg

Siegburg

DE

Sales office, sales, service, design

Standort Williamston

Williamston

US

Manufacturing, sales and service for North and Central America

Part weight / size
Hollow bodies 5 ml to 20 liters
Materials
HDPE, PP
  • Single- and double-station blow molding machines

Components & Products

Blow molding machine portfolio 0.1 to 1,000 liters
Blow molding machine portfolio 0.1 to 1,000 litersExtrusion blow molding · Packaging/Industrial
Fully electric blow molding machine EBLOW 1208
Fully electric blow molding machine EBLOW 1208Extrusion blow molding · Packaging

Inside the production

Bekum extrusion blow molding machines – machine portfolio
Bekum extrusion blow molding machines – machine portfolio
EBLOW 1208 double-station blow molding machine
EBLOW 1208 double-station blow molding machine

Industries

Pharma & MedicalFood & DairyCosmetics & Personal CareHousehold ChemicalsAutomotiveChemicals / Industrial ContainersPackaging IndustryPackaging/Food & DairyAutomotive (fuel tanks, 3D blow-molded parts, air ducts)Chemicals/Industrial containers (canisters, drums, IBCs)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion blow molding (hollow bodies 0.1 to 1,000 liters)Plastics––––HDPE, PP, PET, PC, EVOH, PCR, HMW-HDPE
3D blow molding (BAR 10D)Plastics–Mold length max. 1,600 mm––HDPE, PP, PCR, EVOH
Blow molding with co-extrusion / multi-layer technology up to 7 layersPlastics––––HDPE, PP, PCR, EVOH, PET, PC, HMW-HDPE
Sterile blow molding for pharma & medical (cleanroom quality, GMP/FDA)Plastics–––––
Aseptic blow molding with filtered airPlastics–––––
CNC milling up to 5 axesMachining––––Structural steel, Fine-grain steel, Stainless steel, Aluminum, Brass, Copper, Plastics
CNC turning (also large parts)Machining––––Structural steel, Fine-grain steel, Stainless steel, Aluminum, Brass, Copper
Oxy-fuel flame cuttingMachining––––Structural steel, Fine-grain steel, Stainless steel
Sandblasting of large componentsSurface–Booth 2,050 x 5,000 x 2,850 mm (LxWxH)––Structural steel, Fine-grain steel, Stainless steel, Aluminum
Manganese phosphatingSurface–System 2,000 x 1,000 x 750 mm (LxWxH)––Structural steel, Fine-grain steel
Welded constructions (spot welding, electrode welding, MIG, MAG, TIG)Joining––––Structural steel, Fine-grain steel, Stainless steel, Aluminum
AssemblyAssembly–––––
Design/article development (FEM and extrusion simulation, 3D prototyping)Engineering–––––
Prototypes & samplingEngineering–––––

22 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion blow molding machine (fully electric, single or double station)Bekum SBLOW 5S/5D, SBLOW 15S/15D–Mold width max. 370/550 mm, mold length max. 350/450 mm, mold thickness 2x100/2x140 mm, articles up2025Berlin, Germany
Small blow molding machine (fully electric)Bekum EBLOW 208S/D, 308S/D, 408S/D–Articles up to 5 liters–Berlin, Germany
Blow molding machine (fully electric, single or double station)Bekum EBLOW 508S/D, 608S/D, 708S/D–Mold width max. 500-780 mm, mold length max. 470-550 mm, mold thickness 2x130-2x180 mm, articles up2020Berlin, Germany
Double-station blow molding machine (fully electric)Bekum EBLOW 808D, 1008D, 1208D–Clamping forces up to 500 kN, articles up to 20 liters, dry cycle 2.4-3.7 s2022Berlin, Germany
Blow molding machine for pharma & medical (cleanroom, stainless steel)Bekum EBLOW 307D, 408S/D, 1008D–EBLOW 307D: clamping force 100 kN, mold width 350 mm, mold length 350 mm–Berlin, Germany
Double-station blow molding machine (hydraulic)Bekum BM 704D–Clamping force 200 kN, mold width max. 600 mm, mold length max. 470 mm, mold thickness 2x150 mm,––
Blow molding machine (electric, single or double station)Bekum EBLOW 38S / 38D–Clamping force 400 kN, mold width max. 780 mm, mold length max. 750 mm, mold thickness 2x200/2x250––
Hydraulic single-station blow molding machineBekum BA25–Clamping force 200 kN, mold width max. 690 mm, mold length max. 630 mm, mold thickness 2x250 mm,––
Hydraulic blow molding machine (single/double stations, high-speed with cooling section)Bekum BA 34.2 / BA 34.2D–Clamping force 330 kN, mold width max. 700 mm, mold length max. 700 mm, mold thickness 2x250 mm––
Large blow molding machine (hybrid clamping unit)Bekum XBLOW 50 / XBLOW 100–XBLOW 50: 500 kN, 800x800 mm; XBLOW 100: 1,000 kN, 1,200x1,500 mm, drums up to 250 l–Traismauer, Austria
Large blow molding machine for IBC/tank systemsBekum XBLOW 200 / XBLOW 300–XBLOW 200: 2,000 kN, 1,500x1,800 mm; XBLOW 300: 3,000 kN, 2,200x2,200 mm, articles > 1,000 l–Traismauer, Austria
Blow molding machine for plastic fuel tanks (3D, SIB)Bekum BA 220M/D–Clamping force 1,000 kN, mold width max. 1,220 mm, mold length max. 1,400 mm–Traismauer, Austria
3D blow molding machineBekum BAR 10D–Clamping force 100 kN, mold width max. 800 mm, mold length max. 1,600 mm, mold thickness 2x300 mm,–Traismauer, Austria
Extrusion heads with spiral distributors (mono/tri-ex/co-ex up to 7 layers, accumulator heads)Bekum e.g. 4BKB 30-2/85(V), BKW180, BKW250, 4BKW40-3/100VS–––Berlin/Traismauer/Williamston
HiPEx 36D extruder / grooved-bush extruder 24D / vertical extruderBekum HiPEx 36D–Design length 36D or 24D; vertical extruder 20-40 mm, 30D2020Berlin/Traismauer
5-axis machining center (CNC milling)HELLER HF 5500––––
Machining center (CNC milling)Hüller Hille nbH 230––––
Boring and milling machineLazzati––––
Turn-mill machine (CNC turning)WFL M55x1600–Turning length up to 1,600 mm (from model designation)––
CNC-controlled oxy-fuel flame cutting machine––Flame cutting up to 200 mm material thickness––
Sandblasting booth––2,050 x 5,000 x 2,850 mm (LxWxH)––
Phosphating system––2,000 x 1,000 x 750 mm (LxWxH)––

Additional services

On-site service techniciansSpare partsRemote maintenanceAugmented reality serviceAI health/condition monitoring & preventive maintenanceMaintenance contractsRetrofit & upgrading/conversionsMachine relocationTraining & instructionPrototypes & samplingContours & Containers (container development, FEM simulation, 3D prototyping)Contract mechanical manufacturing (CNC milling up to 5 axes, CNC turning, welding, flame cutting,Turn-key systems with automation, robot removal, post-cooling, leak and

Reference customers

FIATVolkswagen

Quality & Certification

Bekum is certified to ISO 9001:2015 (TÜV SÜD) and participates in the TISAX assessment for information security in the automotive industry. Pharmaceutical machines meet GMP and FDA requirements with audit trails, batch traceability and digital batch release of the BC 8.0 control system.

EvidenceBerlinTraismauer
ISO 9001:2015
TISAX
GMP/FDA-compliant pharmaceutical design

History since 1959

  1. 1959

    Foundation of Bekum in Berlin/Germany; patenting of ring-plate calibration (parison calibrator)

  2. 1963

    First double-station blow molding machine worldwide

  3. 1968

    Foundation of Bekum in Traismauer/Austria

  4. 1976

    First blow molding machine for 6-layer coextrusion

  5. 1979

    Foundation of Bekum in Williamston/USA

  6. 1987

    Invention of the tie-bar-less clamping and locking system

  7. 1991

    6-layer technology further developed for the world's first production of automotive fuel tanks

  8. 2007

    Presentation of the first fully electric Bekum blow molding machine

  9. 2010

    Patenting of the C-frame clamping unit

  10. 2017

    Development of a stable process for blow molding PET handle-ware bottles

  11. 2020

    Series launch of HiPEx 36D, Bekum Control 8.0 and new machine design

  12. 2020–2022

    3 design awards: Good Design, iF Design Award, German Design Award

  13. 2022

    World record in energy-saving blow molding; introduction of the new 8 series with 20 models

  14. 2024

    First Bekum Blow Moulding Days in Austria

  15. 2025

    Introduction of the SmartLine machine platform

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