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bekuplast – Fertigung

Manufacturer of reusable plastic transport packaging: collapsible containers, Euro containers, trays and injection-moulded plastic pallets

BE

bekuplast GmbH

Ringe · Bonn · Deventer · Łaziska GórneNew on Amplifa

1985Founded
approx. 500 (group of companies)Employees
4 locations (DE, NL, PL)Locations
around 31 million products/year, 12.1 haAnnual capacity

About bekuplast

bekuplast GmbH, headquartered in Ringe (Lower Saxony), develops and produces reusable plastic transport packaging as a family-owned company for intralogistics, retail, pooling systems and the food, agriculture, automotive and pharmaceutical sectors. The portfolio includes collapsible containers, Euro-standard container series (lightline, basicline, silverline, contecline), trays, workpiece carriers, VDA-KLT and plastic pallets, complemented by custom special containers and ESD-conductive versions. Production takes place at the Ringe site on an operating area of 12.1 hectares with modern, energy-efficient injection moulding machines, robotics and a high degree of automation; around 31 million products are produced there annually. A machining centre is used for further processing and finishing of the injection-moulded parts. The company was founded in 1985 in Emlichheim and is supported by subsidiaries in Germany (Surplus Systems GmbH, Bonn), the Netherlands (Schiphorst B.V., Deventer) and Poland (bekuplast S.A., Łaziska Górne). Around 500 employees of the group work in development, production and sales; the quality, environmental and energy management systems are certified to ISO 9001, ISO 14001 and ISO 50001.

Site
Ringe
Processes
Injection moulding of reusable transport packaging (containers, trays, pallets), Machining centre for further processing and finishing of plastic products, Development and manufacture of special containers/custom solutions according to customer, Custom/special containers according to customer requirements, Design and development of own products, Manufacture of injection-moulded transport and storage containers, Plastic pallets, Further processing and finishing (machining centre)
Materials
Plastic (plastic containers/pallets), ESD-conductive plastic, Plastic (polyolefins)
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 50001:2018, EcoVadis Silver Medal 2026 (top 15 %), Blue Angel (DE-UZ 30a) – lightline, Blue Angel (DE-UZ 30a) – basicline, Blue Angel (DE-UZ 30a) – Folding Box Green Box, VDA-KLT manufacturer certification, EcoVadis Silver, Blue Angel (DE-UZ 30a)
Founded
1985
Employees
approx. 500 (group
Industries
Intralogistics, Pooling, Retail, Food / food industry, Agriculture / horticulture, Automotive
  1. 01

    Product development and design

  2. 02

    Injection moulding of plastic containers, trays and pallets

  3. 03

    Further processing and finishing in the machining centre

  4. 04

    Assembly (e.g. collapsible containers)

  5. 05

    Storage and logistics

  6. 06

    Sales via subsidiaries and trading partners

Materials and Processes

PP

Plastic (polyolefins)

Base material of the injection-moulded containers, trays and pallets for reusable transport applications.

ESD

ESD-conductive plastic

Used for conductive containers, pallets and cover plates in the field of electronic components.

Locations

Standort Ringe

Ringe

DE

Headquarters and production site (12.1 ha)

Lot size
Series production
Materials
Plastic, ESD-conductive plastic
  • Injection moulding machines with robotics
  • Machining centre for further processing and finishing
  • Pallet plant
  • Raw material silos (six new silos, +130 % capacity)

Bonn

DE

Subsidiary Surplus Systems GmbH

Deventer

NL

Subsidiary Schiphorst Transport- en Opslagtechniek B.V.

Łaziska Górne

PL

Subsidiary bekuplast S.A. (formerly ERG System)

Materials
Plastic

Products

Special containers for tulip cultivation (Mopabloem)
Special containers for tulip cultivation (Mopabloem)Injection moulding · Agriculture/Horticulture

Inside the production

bekuplast group of companies
bekuplast group of companies

Industries

IntralogisticsPoolingRetailFood / food industryAgriculture / horticultureAutomotivePharma / healthcare

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection moulding of reusable transport packaging (containers, trays, pallets)Plastics––––Plastic (PP/PE, not specified)
Machining centre for further processing and finishing of plastic productsMachining––––Plastic
Development and manufacture of special containers/custom solutions according to customerEngineering––––Plastic

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection moulding machines with robotics––––Ringe
Machining centre for further processing and finishing––––Ringe
Pallet plant (plastic pallet production)–––2000Ringe

Additional services

Custom/special containers according to customer requirementsDesign and development of own productsManufacture of injection-moulded transport and storage containersPlastic palletsFurther processing and finishing (machining centre)

Reference customers

Mopabloem (tulip producer, NL)Agrifirm-GMNKarls

Quality and Certifications

Quality, environmental and energy management are certified to ISO 9001, ISO 14001 and ISO 50001 (DEKRA); since 2005 bekuplast has been certified as a manufacturer of VDA-KLT. Regular audits by independent bodies review all operational processes.

EvidenceRinge
ISO 9001:2015
ISO 14001:2015
ISO 50001:2018
VDA-KLT manufacturer certification
EcoVadis Silver
Blue Angel (DE-UZ 30a)

History

  1. 1985

    Founded on 21 August in Emlichheim; production of plastic containers for flower bulbs

  2. 1988

    Expansion of the product range for fruit/vegetables, the food and technical industries; start of in-house product development

  3. 1993

    First collapsible fruit and vegetable containers; collapsible containers become a core competence and development partnership with European pooling companies begins

  4. 1994

    Relocation to Ringe to an approximately 27,000 m² production facility

  5. 2000

    Construction of a pallet plant and entry into plastic pallet production

  6. 2002

    Acquisition of Schiphorst B.V. (Deventer); market launch of the Euro-standard silverline series

  7. 2005

    Certification as a manufacturer of VDA-KLT

  8. 2012

    New administration building in Ringe; introduction of lightline

  9. 2013

    Market launch of the Euro-standard basicline series

  10. 2014

    New production hall with energy-efficient injection moulding machines and a machining centre

  11. 2016

    Acquisition of the Polish plastics manufacturer ERG System (Łaziska Górne)

  12. 2018

    Christian Roelofs takes over management; introduction of varioPalette and basicline plus

  13. 2019

    Six new raw material silos (+130 % storage capacity) and new storage hall

  14. 2020

    Introduction of contecline; 35th company anniversary; expansion in Ringe and Łaziska Górne

  15. 2023

    Introduction of the compressible intralogistics container contecline compact

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