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BellaSeno – Fertigung

Develops and manufactures bioresorbable 3D-printed PCL scaffolds for soft tissue regeneration, with a focus on breast surgery

BellaSeno Logo

BellaSeno GmbH

Deutscher Platz 5A, 04103 Leipzig, Germany · 4 Starling Street, Burleigh Heads QLD 4220, AustraliaNew on Amplifa

2017Founded
2 sitesLeipzig (DE) and Brisbane (AU)
19 patientsBRV-004 study, 83% volume retention after 2 years
over 19 patentsScaffold technology
23+ patientsclinical experience, follow-up up to 3 years

BellaSeno – Regenerative Soft Tissue Scaffolds from Leipzig

BellaSeno GmbH is a clinically focused medical technology company founded in 2017, based at its headquarters in Leipzig (BioCity) and in Brisbane, Australia. The company develops and manufactures bioresorbable scaffolds made of polycaprolactone (PCL) using proprietary high-speed additive manufacturing. The scaffolds feature interconnected porosity that supports cell infiltration, vascularization and tissue growth, and are progressively resorbed over time. The clinical focus is on breast surgery (primary and revision augmentation); further platform applications include chest wall reconstruction, bone regeneration and other soft tissue indications. Manufacturing is being scaled up using proprietary MagLev technology. BellaSeno is certified to ISO 13485 and EU MDR 2017/745 and is conducting, among other things, the BRV-004 feasibility study (19 patients, 83% volume retention after two years) as well as the ongoing BRV-005 pivotal study. An exclusive global license agreement with Mentor Worldwide LLC (Johnson & Johnson) supports further development and subsequent market launch.

Site
Leipzig
Processes
3D-printed bioresorbable scaffolds (proprietary high-throughput additive manufacturing), Scaffold design and development of structured scaffolds for tissue regeneration (tissue engineering), Manufacture of bioresorbable breast scaffolds with interconnected porosity, Custom scaffolds for chest wall reconstruction (anatomically adapted implants), Resorbable bone scaffolds for stabilization of bone graft material, Scalable manufacturing using proprietary MagLev technology (manufacturing scale-up), Additive manufacturing (production of bioresorbable PCL scaffolds), MagLev technology for manufacturing scale-up
Materials
PCL (polycaprolactone), Absorbable/bioresorbable polymers (clinically established), Polycaprolactone, Absorbable Polymers, Additive Manufacturing (3D Printing), MagLev Manufacturing Technology
Certificates
ISO 13485, EU MDR 2017/745
Founded
2017
Industries
Medical technology, Regenerative medicine, Plastic and aesthetic surgery, Breast surgery, Soft tissue / bone reconstruction
  1. 01

    Scaffold design and engineering

  2. 02

    Additive manufacturing (3D printing) of PCL scaffolds

  3. 03

    Scale-up using MagLev technology

  4. 04

    Regulatory development (CE, FDA)

  5. 05

    Clinical studies and distribution partnerships

Materials and Manufacturing Processes

PCL

Polycaprolactone

Clinically established bioresorbable polymer for scaffolds with interconnected porosity that is gradually resorbed by the body.

RES-POLY

Absorbable Polymers

Clinically established bioabsorbable polymers that provide temporary structure and guide the body's own tissue formation.

AM-3D

Additive Manufacturing (3D Printing)

Proprietary high-throughput 3D printing process for reproducible and scalable scaffold manufacturing.

MagLev

MagLev Manufacturing Technology

Magnetic levitation-based technology for manufacturing scale-up to serve the global market.

Sites

Standort Leipzig

Leipzig

DE

Headquarters, manufacturing and development center

Lot size
Prototype to clinical series
Materials
PCL
  • Proprietary high-speed additive manufacturing system
  • MagLev technology

Brisbane (Burleigh Heads)

AU

Site, clinical and regional activities

Materials
PCL

Components and Scaffolds

Bioresorbable Breast Scaffold
Bioresorbable Breast Scaffold3D printing · Breast surgery
Scaffold internal structure with interconnected porosity
Scaffold internal structure with interconnected porosity3D printing · Regenerative medicine
Scaffold for chest wall reconstruction (pectus)
Scaffold for chest wall reconstruction (pectus)3D printing · Thoracic surgery
Resorbable Bone Scaffold
Resorbable Bone Scaffold3D printing · Bone regeneration
Scaffold for soft tissue reconstruction
Scaffold for soft tissue reconstruction3D printing · Plastic surgery

Inside the production

Breast Scaffold – Primary Augmentation
Breast Scaffold – Primary Augmentation
Breast Scaffold Clinical Program
Breast Scaffold Clinical Program
Follow-up and tissue integration
Follow-up and tissue integration
Scaffold safety in chest wall application
Scaffold safety in chest wall application
Two-year results of the BRV-004 study
Two-year results of the BRV-004 study
Exclusive license agreement with Mentor Worldwide LLC (J&J)
Exclusive license agreement with Mentor Worldwide LLC (J&J)
World's first breast augmentation with a 3D-printed resorbable scaffold in
World's first breast augmentation with a 3D-printed resorbable scaffold in

Industries

Medical technologyRegenerative medicinePlastic and aesthetic surgeryBreast surgerySoft tissue / bone reconstruction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D-printed bioresorbable scaffolds (proprietary high-throughput additive manufacturing)Additive––––PCL (polycaprolactone)
Scaffold design and development of structured scaffolds for tissue regeneration (tissue engineering)Engineering––––PCL, absorbable polymers
Manufacture of bioresorbable breast scaffolds with interconnected porosityAdditive––––PCL
Custom scaffolds for chest wall reconstruction (anatomically adapted implants)Additive––––PCL
Resorbable bone scaffolds for stabilization of bone graft materialAdditive––––PCL
Scalable manufacturing using proprietary MagLev technology (manufacturing scale-up)Additive––––PCL

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Proprietary high-speed additive manufacturing system––––Leipzig / Brisbane
MagLev manufacturing technology (magnetic levitation-based manufacturing)–––––

Additional services

Additive manufacturing (production of bioresorbable PCL scaffolds)MagLev technology for manufacturing scale-upRegulatory development (CE, FDA)Clinical study programs

Reference customers

Mentor Worldwide LLC (Johnson & Johnson) – exclusive global license agreement

Quality and Certification

BellaSeno is certified to ISO 13485 and EU MDR 2017/745 and accompanies product development through clinical studies with long-term follow-up of up to three years. The ongoing Notified Body and FDA interaction secures a regulatory development pathway.

EvidenceLeipzig
ISO 13485
EU MDR 2017/745

History and Milestones

  1. 2017

    Foundation of BellaSeno in Leipzig.

  2. 2025

    Exclusive global distribution and partnership pathways established.

  3. 2026

    Exclusive global license agreement with Mentor Worldwide LLC (Johnson & Johnson); positive two-year results of the BRV-004 study (19 patients, 83% volume retention); world's first breast augmentation with a resorbable 3D-printed scaffold in Sydney; start of the BRV-005 pivotal study.

  4. 2026

    Manufacturing scale-up through proprietary MagLev technology for global supply.

  5. 2028

    Goal: CE marking for resorbable breast scaffolds.

  6. 2030

    Goal: FDA approval for primary/revision augmentation.

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