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Benker Packaging – Fertigung

Thermoform plastic packaging: trays, blisters and inserts, designed and manufactured in Dietenhofen.

Benker Packaging Logo

Benker GmbH & Co. KG

DietenhofenNew on Amplifa

1885Founded
4th generationFamily business
500 × 700 × 100 mmMaximum forming size (inserts)
0.3–3.0 mmMaterial thicknesses

About Benker Packaging

Benker Packaging manufactures thermoform plastic packaging in Dietenhofen, Bavaria: trays, workpiece carriers, blisters (hinged and sliding blisters), inserts as well as ESD packaging for sensitive electronics. Production is by deep-drawing/thermoforming from the roll, with material thicknesses of 0.3 to 3.0 mm (PS) and 0.3 to 1.5 mm (A-PET) and forming sizes up to 500 × 700 mm. Materials used are PS, PET/A-PET, on request ESD plastic and recycled material with contents up to almost 100%. Design and in-house toolmaking are located in the same building as production, so custom nest contours can be implemented from the first sample to series production. In addition, the company offers standard formats from its existing tool pool at no tooling cost. Customers come from the electronics, plastics and metal processing, industrial, retail, automotive and medical technology sectors. The family business, founded in 1885, is today run by the fourth generation.

Site
Dietenhofen
Processes
Thermoforming / deep-drawing of trays, Manufacture of inserts (deep-drawing), Hinged blister manufacturing (custom and standard), Sliding blister manufacturing (custom and standard, AB-Box), Design, Toolmaking (in-house tool manufacturing), In-house toolmaking, Thermoforming/deep-drawing
Materials
PS (polystyrene), PET / A-PET, Recycled material (up to 100%), ESD plastic (ESD protection versions), Recycled material (up to nearly 100%), ESD plastic
Certificates
ISO 9001
Founded
1885
Industries
Electronics, Plastics and metal processing, Industry, Retail, Automotive, Medical technology
  1. 01

    Design

  2. 02

    In-house toolmaking

  3. 03

    Thermoforming/deep-drawing

  4. 04

    Series production

Materials & Processes

PS

PS (polystyrene)

For trays and inserts in thicknesses of 0.3 to 3.0 mm, also with recycled content.

A-PET

PET / A-PET

Clear, transparent material for blisters and inserts in thicknesses of 0.3 to 1.5 mm.

REC

Recycled material (up to nearly 100%)

Recycled plastic for standard and custom packaging on request.

ESD

ESD plastic

Static-dissipative versions for protecting sensitive electronic components.

Locations

Standort Dietenhofen

Dietenhofen

DE

Manufacturing, administration, sales

Lot size
Small and medium series
Materials
PS, PET/A-PET, recycled material, ESD plastic
  • Thermoforming machines
  • Toolmaking/CNC

Components & Products

Clear tray for flat electronic components
Clear tray for flat electronic componentsThermoforming · Electronics
ESD tray for circuit boards
ESD tray for circuit boardsThermoforming · Electronics
Workpiece carrier with round nests
Workpiece carrier with round nestsThermoforming · Industry
Case insert with coin nests
Case insert with coin nestsDeep-drawing · Retail
Hinged blister for toys
Hinged blister for toysThermoforming · Retail
AB-Box (standard sliding blister)
AB-Box (standard sliding blister)Thermoforming · Standard packaging

Inside the production

Company building in Dietenhofen
Company building in Dietenhofen
Toolmaking with CNC machining
Toolmaking with CNC machining
Circuit boards in the ESD tray
Circuit boards in the ESD tray
Team in front of shipping cartons in the hall
Team in front of shipping cartons in the hall

Industries

ElectronicsPlastics and metal processingIndustryRetailAutomotiveMedical technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermoforming / deep-drawing of traysPlastics–350 mm × 250 mm–small and medium seriesPS, PET, A-PET, recycled plastic, ESD plastic
Manufacture of inserts (deep-drawing)Plastics–700 mm × 500 mm × 100 mm––PS, A-PET
Hinged blister manufacturing (custom and standard)Plastics–300 mm × 220 mm × 50 mm––PET, recycled plastic, ESD plastic (on request)
Sliding blister manufacturing (custom and standard, AB-Box)Plastics–180 mm × 120 mm × 50 mm––PET, recycled plastic, ESD plastic (on request)
DesignEngineering–––––
Toolmaking (in-house tool manufacturing)Engineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Thermoforming machines––––Dietenhofen

Additional services

DesignIn-house toolmakingThermoforming/deep-drawingESD packagingRecycled material manufacturingStandard formats without tooling costsConsulting

Quality

Series production is carried out in accordance with ISO 9001; according to the company, the last part produced matches the first.

EvidenceDietenhofen
ISO 9001

History

  1. 1885

    Founded as a family business, now run by the fourth generation

  2. 2025

    Long-serving employees with up to 30 years of company service honoured

  3. 2026

    Trade fair participation at KPA Ulm (February) and KPA Leipzig/Schkeuditz (September)

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