CNC contract manufacturing: turning, milling, boring mill and large-part machining, grinding, welding and assembly.

BERBA Maschinenbau & Zerspanung GmbH

26676 Barßel, DE · III. Hüllenweg 29New on Amplifa

1989Founded

20Employees

ca. 2,800 m²Production and shop floor area in Barßel

up to 5 mMax. workpiece length (boring mill machining)

Ø 760 mm × 1,524 mmMax. turning size (Mazak Integrex 400)

The company BERBA

BERBA Maschinenbau & Zerspanung GmbH is a family-run contract manufacturer founded in 1989 in Barßel (Lower Saxony) with around 20 employees. The company produces single parts from a quantity of 1, small series and complex assemblies based on sketches, samples or technical drawings. Its manufacturing capabilities include CNC turning (up to Ø 760 mm), CNC milling in 3 to 5 axes, boring mill machining of large parts up to 5 m in length on two TOS-Varnsdorf boring mills, surface grinding, welded constructions in steel, stainless steel and aluminium, as well as assembly of complete units. Materials machined include steel, stainless steel, aluminium, non-ferrous metals and plastics from the company's own material warehouse; wet blasting is carried out in-house, while further surface treatment is handled by certified partners. Customers come from the aviation, pharmaceutical and food industries, mechanical and plant engineering, and the automotive industry. At the approx. 2,800 m² site with its own CAD/CAM environment (GibbsCAM), just-in-time deliveries are also supported.

Site: Barßel
Processes: Boring mill machining (drilling and milling), CNC milling, CNC turning, Turn-milling (complete machining in a single setup), Surface grinding, Welding & welded constructions, CAD/CAM programming (Virtual Gibbs / GibbsCAM), Assembly
Materials: Steel, Stainless steel, Aluminium, Non-ferrous metals, Plastics, Boring mill machining, Turn-mill (multi-tasking), Surface grinding
Certificates: DIN ISO 9001, DIN ISO 9001 (aligned)
Founded: 1989
Employees: 20
Industries: Aviation industry, Pharmaceutical industry, Food industry, Mechanical & plant engineering, Automotive industry

01
CAD/CAM programming (GibbsCAM)
02
Material warehouse: steel, stainless steel, aluminium, plastics
03
CNC turning / CNC milling / boring mill machining / surface grinding
04
Welding & welded constructions
05
Wet blasting (Vixen Aquablast 1215)
06
Surface treatment via partners (anodizing, hardening, blackening, painting,
07
Assembly including quality inspection
08
Just-in-time deliveries

Materials & processes

Steel

Base material for welded assemblies as well as turned, milled and boring-mill parts from own warehouse.

EdS

Stainless steel

Machining and welding for applications with high purity and corrosion requirements, e.g. pharmaceutical and food industries.

Aluminium

Lightweight components for aviation and mechanical engineering; suitable for wet blasting and anodizing.

Non-ferrous metals

Machining of non-ferrous metals including satin-matt surface finish via wet blasting.

Plastics

Machining of plastic parts from own material warehouse.

Bohrwerk

Boring mill machining

Drilling and milling of large-volume, heavy components up to 5 m in length on the TOS WHN 13.4 (travels 3,500 × 2,500 × 2,500 mm).

Dreh-Fräsen

Turn-mill (multi-tasking)

Complete machining in a single setup on the Mazak Integrex 400 III ST with sub-spindle and 5-axis milling spindle.

Schleifen

Surface grinding

Extremely flat surfaces and tightest tolerances in the micrometer range for guideways and tool components.

Schweißen

Welding & welded constructions

Distortion-free, clean weld seams in steel, stainless steel and aluminium.

Nassstrahlen

Wet blasting

Gentle cleaning and degreasing without material removal for a satin-matt finish on aluminium, stainless steel and non-ferrous metals.

Locations

Barßel

Main site: manufacturing, warehouse, administration

Part weight / size: Large parts up to 5 m in length
Lot size: from a quantity of 1 (single parts, small series)
Materials: Steel, stainless steel, aluminium, non-ferrous metals, plastics

2× TOS Varnsdorf WHN 13.4 CNC boring mill (3,500 × 2,500 × 2,500 mm)
Mazak Integrex 400 III ST turn-mill center (Ø 760 × 1,524 mm)
Mazak FH 5800 (2-fold and 6-fold pallet changer)
Mazak H400 (6-fold pallet changer)
Mazak Multiplex 620 twin-spindle turning center
Okuma LU15 CNC lathe
Spinner U-620 5-axis machining center
Fadal VMC 8030 / 6535 / 6030 / 4020 (some 5-axis)
Mazak VQC 20/50 (with magnetic chuck)
Colchester conventional lathes
Vixen Aquablast 1215 wet blasting system
Teka welding fume extraction
GibbsCAM CAD/CAM system

Components

**Large component on TOS WHN 13.4 CNC boring mill**Boring mill machining · Mechanical & plant engineering

**Fully machined turned part on Mazak Integrex 400 III ST**Turn-milling · Mechanical & plant engineering

**5-axis milled workpiece on Spinner U-620**CNC milling 5-axis · Aviation industry

**Turned chuck/shaft part on Okuma LU15**CNC turning · Automotive industry

Inside the production

Mazak Integrex 400 III ST turn-mill center

Mazak FH 5800 with 2-fold pallet changer

Mazak FH 5800 with 6-fold pallet changer

Industries

Aviation industryPharmaceutical industryFood industryMechanical & plant engineeringAutomotive industry

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Boring mill machining (drilling and milling)Machining	–	5 m (with sliding table)	–	1	Steel, Stainless steel, Aluminium, Non-ferrous metals, Plastics
CNC millingMachining	–	–	–	1	Steel, Stainless steel, Aluminium, Non-ferrous metals, Plastics
CNC turningMachining	–	1,524 mm (Integrex 400 III ST)	–	1	Steel, Stainless steel, Aluminium, Non-ferrous metals, Plastics
Turn-milling (complete machining in a single setup)Machining	–	Max. turning length 1,524 mm	–	1	Steel, Stainless steel, Aluminium, Non-ferrous metals, Plastics
Surface grindingMachining	tightest tolerances (micrometer range)	–	–	–	Steel, Stainless steel, Aluminium
Welding & welded constructionsJoining	–	–	–	–	Steel, Stainless steel, Aluminium
CAD/CAM programming (Virtual Gibbs / GibbsCAM)Engineering	–	–	–	–	–
AssemblyAssembly	–	–	–	–	–
Wet blasting (Vixen Aquablast 1215)Surface	–	–	–	–	Aluminium, Stainless steel, Non-ferrous metals
Surface treatment & finishing (anodizing, hardening, blackening, painting, galvanizing – viaSurface	–	–	–	–	Aluminium, Steel, Stainless steel
Heat treatment (hardening – via partner)Heat treatment	–	–	–	–	Steel, Stainless steel

20 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
CNC boring mill	TOS Varnsdorf WHN 13.4	2	Travels X/Y/Z: 3500 x 2500 x 2500 mm	2008 / 201	Barßel, DE
5-axis machining center	Spinner U-620	–	Travels X/Y/Z: 620 x 520 x 460 mm	–	Barßel, DE
Horizontal machining center (2-fold pallet changer)	Mazak FH 5800 (2-fold pallet changer)	1	Travels X/Y/Z: 710 x 610 x 660 mm	–	Barßel, DE
Horizontal machining center (6-fold pallet changer)	Mazak FH 5800 (6-fold pallet changer)	1	Travels X/Y/Z: 710 x 610 x 660 mm	–	Barßel, DE
Horizontal machining center (6-fold pallet changer)	Mazak H400	1	Travels X/Y/Z: 560 x 510 x 510 mm	–	Barßel, DE
Vertical machining center (VMC)	Fadal 8030	1	Travels X/Y/Z: 2032 x 762 x 762 mm	–	Barßel, DE
Vertical machining center (VMC)	Fadal 6535	1	Travels X/Y/Z: 1650 x 890 x 762 mm	–	Barßel, DE
Vertical machining center (VMC)	Fadal 6030	1	Travels X/Y/Z: 1524 x 762 x 762 mm	–	Barßel, DE
Vertical machining center (with magnetic chuck)	Mazak VQC 20/50	1	Travels X/Y/Z: 1000 x 508 x 460 mm	–	Barßel, DE
Vertical machining center (VMC)	MAG Fadal 4020	1	Travels X/Y/Z: 1016 x 508 x 508 mm	–	Barßel, DE
5-axis machining center (trunnion table)	Fadal 4020 (5-axis)	1	Travels X/Y/Z: 1016 x 508 x 508 mm	–	Barßel, DE
Vertical machining center (VMC)	Fadal 4020	1	Travels X/Y/Z: 1016 x 508 x 508 mm	–	Barßel, DE
Multi-tasking turn-mill center (turning + 5-axis milling, gantry loader FLEX-GL200)	Mazak Integrex 400 III ST	1	Max. turning diameter Ø 760 mm, max. turning length 1,524 mm	2026	Barßel, DE
CNC lathe	Okuma LU15	1	Max. turning diameter Ø 340 mm; swing over bed Ø 530 mm; swing over carriage Ø 380 mm	–	Barßel, DE
Twin-spindle CNC turning center	Mazak Multiplex 620	1	–	–	Barßel, DE
Conventional lathe	Colchester Combi 3000	–	–	–	Barßel, DE
Conventional lathe	Colchester Combi 2000	–	–	–	Barßel, DE
Conventional lathe	Colchester Master 3250	–	–	–	Barßel, DE
Wet blasting system	Vixen Aquablast 1215	1	–	–	Barßel, DE
Welding fume extraction system	Teka	1	–	2026	Barßel, DE

Additional services

CNC milling (3–5 axis)CNC turningTurn-milling (Mazak Integrex)Boring mill machining / large-part machining up to 5 mSurface grindingWelding & welded constructionsCAD/CAM programming (GibbsCAM)AssemblyWet blasting (Vixen Aquablast 1215)Surface treatment/finishing via partners (anodizing, hardening, blackening, painting, galvanizing)Material warehouse: steel, stainless steel, aluminium, plasticsJust-in-time deliveries

Quality

Quality management is process-oriented and based on DIN ISO 9001; manufacturing and assembly include quality inspection and precise matching of all individual parts.

Evidence	Barßel
DIN ISO 9001 (aligned)

History

1989
Founded by Heinz Bergmann and Mario Bergmann in a double garage with first conventional machines.
1993
Move into the first own production hall with 300 m².
2007
Continuous expansion of the production area to 1,000 m².
2008
Construction of an additional production hall with 800 m²; purchase of the first CNC boring mill for large-part machining.
2010
Commissioning of a photovoltaic system with 100 kWp.
2012
Construction of a new warehouse with 1,000 m² for just-in-time deliveries.
2018
Purchase of a second boring mill, TOS Varnsdorf WHN 13.4 CNC.
2026
Purchase of a welding fume extraction system (Teka) and of the first Mazak Integrex 400 turn-mill center with robotic loading.