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Berger Apparatebau – Fertigung

Custom plant and apparatus construction, vessel construction and sheet metal working in steel, stainless steel, aluminium, titanium and high-alloy steels

Berger Apparatebau Logo

Berger Apparatebau AG

Glättemühleweg 24, 3613 Steffisburg · SwitzerlandNew on Amplifa

1957Founded
30Employees
Steffisburg, SwitzerlandHead office with manufacturing
20 mmMax. sheet thickness in bending

Custom plant and apparatus construction from Steffisburg

Berger Apparatebau AG, headquartered in Steffisburg in the Bernese Oberland, has been developing and manufacturing custom plants, apparatuses, vessels and metal components for industry, trade, construction and the public sector since 1957. The portfolio includes consulting and design, laser cutting, bending up to 20 mm sheet thickness, rolling and 3D bending (e.g. stair stringers), machining, welding, post-treatment as well as prototype construction, one-off productions, small series and complete assemblies according to customer drawings. Materials processed include steel, stainless steel/chromium-nickel steel, aluminium, duplex steel, wear-resistant steel, titanium, high-nickel alloys and non-ferrous metals. A special field is EMP protection with Faraday cages and the in-house developed EMP protection door AB987/BA15. With 30 employees, the company manufactures in Steffisburg and delivers and installs on site throughout Switzerland – from idea to finished product from a single source.

Site
Steffisburg
Processes
Laser cutting, Bending (up to 20 mm thickness, oversized dimensions also possible), Rolling of sheets (stair stringers, 3D bending), Machining, Welding (including high-nickel alloys and titanium), Consulting and design, Post-treatments (edge and surface treatments), On-site assembly throughout Switzerland
Materials
Steel, Stainless steel / chromium-nickel steel, Aluminium, Titanium, High-nickel alloys, Duplex steel, Wear-resistant steel, Non-ferrous metals
Certificates
Approval under the Pressure Equipment Directive 2014/68/EU, Restamping authorisation under the Pressure Equipment Directive 2014/68/EU, EN 1090-2 EXC3 (load-bearing steel components), EN ISO 3834-2:2005, Dye penetrant testing PT2 according to SN EN ISO 9712, Visual inspection VT 1 and 2 according to SN EN ISO 9712, Certified welders according to EN ISO 9606-1, Procedure tests according to DIN EN ISO 15614-1 / SVTI 506 / AD 2000-Merkblatt, Pressure Equipment Directive 2014/68/EU (approval), Pressure Equipment Directive 2014/68/EU (restamping authorisation), EN 1090-2 EXC3, EN ISO 9606-1 (certified welders), SN EN ISO 9712 PT2 / VT, ISO 9001
Founded
1957
Employees
30
Industries
Industry, Construction, Trade, Public sector, B2B, Public sector
  1. 01

    Consulting and design

  2. 02

    Laser cutting

  3. 03

    Bending / rolling / 3D bending

  4. 04

    Machining

  5. 05

    Welding

  6. 06

    Post-treatment (edge and surface treatments)

  7. 07

    Quality inspection

  8. 08

    Assembly and delivery throughout Switzerland

Materials and Processes

S

Steel / wear-resistant steel

Base material for steel load-bearing structures, plants and EMP protection constructions.

1.43xx

Stainless steel / chromium-nickel steel

Corrosion-resistant material for vessel and apparatus construction.

Duplex

Duplex steel

High-strength, corrosion-resistant material for demanding vessels and apparatuses.

Al

Aluminium

Lightweight sheet and construction material for bending, rolling and welding work.

Ti

Titanium

Special material that is welded and processed by the company.

Ni-Leg.

High-nickel alloys / high-alloy steels

For corrosion- and temperature-resistant plant and apparatus components.

Cu

Non-ferrous metals

Non-ferrous materials for special applications.

Manufacturing Site

Standort Steffisburg

Steffisburg

CH

Head office with manufacturing (plant and apparatus construction, vessel construction, sheet metal working)

Lot size
Prototypes, one-off productions, small series, assemblies according to customer
Materials
Steel, stainless steel/chromium-nickel steel, duplex steel, wear-resistant steel, aluminium, titanium, high-nickel
  • Laser cutting
  • Bending (up to 20 mm, also oversized dimensions)
  • Rolling / 3D bending (e.g. stair stringers)
  • Machining
  • Welding
  • Dye penetrant testing PT2
  • Visual inspection VT 1/2

Components and Products

Custom plants and apparatuses
Custom plants and apparatusesDesign, welding · Plant and apparatus construction
Vessels and apparatus components
Vessels and apparatus componentsWelding, bending · Vessel construction
Inspected steel load-bearing and sheet metal components
Inspected steel load-bearing and sheet metal componentsLaser cutting, welding · Construction/Industry

Inside the production

Team of Berger Apparatebau AG
Team of Berger Apparatebau AG
Consulting and design
Consulting and design
Swiss quality in apparatus construction
Swiss quality in apparatus construction
Quality assurance
Quality assurance
Price and delivery stability
Price and delivery stability
Approval under the Pressure Equipment Directive 2014/68/EU
Approval under the Pressure Equipment Directive 2014/68/EU
Restamping approval under the Pressure Equipment Directive
Restamping approval under the Pressure Equipment Directive
Certificate EN 1090-2 EXC3 (Z16_0935)
Certificate EN 1090-2 EXC3 (Z16_0935)
Certificate EN ISO 3834-2
Certificate EN ISO 3834-2
Certificate dye penetrant testing PT2
Certificate dye penetrant testing PT2

Industries

IndustryConstructionTradePublic sectorB2BPublic sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining––––Steel, Stainless steel, Aluminium, Titanium, High-alloy steels
Bending (up to 20 mm thickness, oversized dimensions also possible)Forming––––Steel, Stainless steel, Aluminium, Titanium, High-alloy steels
Rolling of sheets (stair stringers, 3D bending)Forming––––Steel, Stainless steel, Aluminium
MachiningMachining––––Steel, Stainless steel, Aluminium, Titanium, High-alloy steels
Welding (including high-nickel alloys and titanium)Joining––––Steel, Stainless steel, Aluminium, High-nickel alloys, Titanium, Duplex steel, Non-ferrous metals
Consulting and designEngineering–––––
Post-treatments (edge and surface treatments)Surface–––––
On-site assembly throughout SwitzerlandAssembly–––––
Prototype construction, one-off productions and small seriesAssembly–––––
Plant and apparatus construction, vessel constructionAssembly––––Steel, Chromium-nickel steel, Aluminium, High-nickel alloys, Duplex steel, Wear-resistant steel, Titanium, Non-ferrous metals
Dye penetrant testing PT2 according to SN EN ISO 9712Testing–––––
Visual inspection VT 1 and 2 according to SN EN ISO 9712Testing–––––
EMP protection (manufacture of Faraday cages, EMP protection door AB987/BA15)Assembly––––Steel

Additional services

Consulting and designPlant and apparatus constructionVessel constructionSheet metal processing (laser cutting, bending up to 20 mm, rolling, 3D bending e.g. stairMachiningWelding (among others high-nickel alloys, titanium)Prototype constructionSmall series and assemblies according to customer drawingsPost-treatments (edge and surface treatments)EMP protection (Faraday cages)Assembly and delivery throughout SwitzerlandQuality assurance / inspection (PT2, VT, material certificate management)

Quality and Certifications

Production is certified under the Pressure Equipment Directive 2014/68/EU (including restamping authorisation), EN 1090-2 EXC3 and EN ISO 3834-2:2005; certified welders according to EN ISO 9606-1 and procedure tests according to DIN EN ISO 15614-1 / SVTI 506 / AD 2000-Merkblatt HP5/2 are in place. Every sheet, pipe and bar is inspected upon goods receipt and marked with an identification number – material traceability is thereby guaranteed; inspection is carried out by dye penetrant testing PT2 and visual inspection VT 1/2 according to SN EN ISO 9712.

EvidenceSteffisburg
Pressure Equipment Directive 2014/68/EU (approval)
Pressure Equipment Directive 2014/68/EU (restamping authorisation)
EN 1090-2 EXC3
EN ISO 3834-2:2005
EN ISO 9606-1 (certified welders)
SN EN ISO 9712 PT2 / VT
ISO 9001

Company History

  1. 1957

    Foundation of Berger Apparatebau AG

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