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Berger Kunststoffmechanik – Fertigung

CNC production of perforated plates, milled parts and cut-to-size pieces made from technical plastics

Berger Kunststoffmechanik Logo

Berger Kunststoffmechanik GmbH

SparwiesenNew on Amplifa

1992Founded
4000 × 1250 mmMax. perforated plate format
2500 × 1500 mmMax. milling format

About Berger Kunststoffmechanik GmbH

Berger Kunststoffmechanik GmbH was founded in 1992 and specialises in the CNC production of perforated plates and milled parts made from plastics. The production programme includes drilled and milled plastic perforated plates, milled parts as well as plastic cut-to-size pieces of all kinds. Common technical plastics such as PE, PP, PVC, POM, PTFE, PVDF, PA6 and PMMA are processed. Production is carried out exclusively to customer order and is not subject to a minimum quantity – production runs from one-off pieces to series, including contract manufacturing from customer-supplied material. Fully perforated plates are produced with dimensions up to 4000 x 1250 mm, milling work up to 2500 x 1500 mm. CAD data can be supplied in common graphic formats. The company is based in Sparwiesen (Baden-Württemberg) and offers customised solutions for technically demanding tasks.

Site
Sparwiesen
Processes
CNC production of perforated plates (drilling/perforation of plastic plates), Milling work / milled parts made from plastic, Plastic cut-to-size pieces of all kinds, Contract manufacturing from customer-supplied material, CNC production of perforated plates and milled parts made from plastic, Plastic cut-to-size pieces, Production from one-off piece to series, Customised solutions
Materials
PE, PP, PVC, POM, PTFE, PVDF, PA6, PMMA
Founded
1992
Industries
Apparatus engineering, Filter technology, Electroplating, Laboratory technology, Wastewater engineering
  1. 01

    Customer order / CAD data intake

  2. 02

    Plastic cutting

  3. 03

    CNC drilling / perforation

  4. 04

    CNC milling

  5. 05

    Assembly or delivery

Plastics & Processes

PE

Polyethylene

Common plastic for perforated plates, milled parts and cut-to-size pieces.

PP

Polypropylene

Chemical-resistant plastic for drilled and milled plates.

PVC

Polyvinyl chloride

For perforated plates and milled parts, among other things in wastewater engineering.

POM

Polyoxymethylene

Dimensionally stable engineering plastic, e.g. for filter inserts.

PTFE

Polytetrafluoroethylene

Temperature- and chemical-resistant, e.g. for laboratory equipment.

PVDF

Polyvinylidene fluoride

High-purity, chemically resistant plastic for demanding applications.

PA6

Polyamide 6

Tough, wear-resistant semi-finished product for milled parts.

PMMA

Polymethyl methacrylate

Transparent acrylic glass for cut-to-size pieces and milled parts.

Locations

Standort Sparwiesen

Sparwiesen

DE

Headquarters / Manufacturing

Lot size
One-off piece to series
Materials
PE, PP, PVC, POM, PTFE, PVDF, PA6, PMMA
  • CNC production

Components

Milled perforated plate, apparatus engineering
Milled perforated plate, apparatus engineeringCNC milling · Apparatus engineering
Filter insert POM 25 mm
Filter insert POM 25 mmCNC machining · Filter technology
Slot perforation, electroplating
Slot perforation, electroplatingPerforation · Electroplating
PTFE holder, laboratory equipment
PTFE holder, laboratory equipmentCNC milling · Laboratory technology
Perforated plate PTFE 3 mm
Perforated plate PTFE 3 mmCNC drilling · Industry
Perforated plates, wastewater engineering
Perforated plates, wastewater engineeringCNC machining · Wastewater engineering
Microperforation ø 0.4 mm
Microperforation ø 0.4 mmPerforation · Industry
Rectangular flange
Rectangular flangeCNC milling · Industry

Inside the production

Perforated plate with mounting holes
Perforated plate with mounting holes
Perforated plate with peripheral fold
Perforated plate with peripheral fold
Perforation 5.5 mm – pitch 6 mm – material thickness 25 mm
Perforation 5.5 mm – pitch 6 mm – material thickness 25 mm
Filter element t=25 mm
Filter element t=25 mm

Industries

Apparatus engineeringFilter technologyElectroplatingLaboratory technologyWastewater engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC production of perforated plates (drilling/perforation of plastic plates)Machining–4000 mm × 1250 mm–One-off piece – SeriesPE, PP, PVC, POM, PTFE, PVDF, PA6, PMMA
Milling work / milled parts made from plasticMachining–2500 mm × 1500 mm–One-off piece – SeriesPE, PP, PVC, POM, PTFE, PVDF, PA6, PMMA
Plastic cut-to-size pieces of all kindsMachining–––One-off piece – SeriesPE, PP, PVC, POM, PTFE, PVDF, PA6, PMMA
Contract manufacturing from customer-supplied materialMachining––––Plastics

Additional services

CNC production of perforated plates and milled parts made from plasticPlastic cut-to-size piecesContract manufacturing from customer-supplied materialProduction from one-off piece to seriesCustomised solutions

History

  1. 1992

    Foundation of Berger Kunststoffmechanik GmbH; specialisation in CNC production of perforated plates and milled parts made from plastic

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