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Bergtec – Fertigung

Flood protection systems made of aluminium – demountable barriers, stop logs, protective doors, covers and air shaft protection, all manufactured in-house

Bergtec Logo

BERGTEC International AG

Meggen (CH) · Alsace (FR)New on Amplifa

1970Foundation of MSU by Marcel Bergdoll
2012Foundation of Bergtec International AG
1–50Employees
15.000 m²Production site Alsace (4.500 m² workshop)

About Bergtec International

Bergtec International AG is a Swiss family-owned company based in Meggen (canton of Lucerne) and a sister company of the French MSU – Matériel Sécurité Urbain, founded in 1970 by Marcel Bergdoll. Bergtec designs, manufactures, supplies and installs custom flood protection equipment: demountable flood barriers, stop logs, watertight flood protection doors, protective covers and demountable protection equipment for ventilation openings and air shafts, designed for water depths of 1 to 3 metres. Production takes place at MSU's own plant in Alsace on a site of around 15.000 m² with 4.500 m² of workshop space: cutting, drilling and bending of aluminium profiles as well as TIG/MIG welding, complemented by RAL painting to customer specification. The materials used are extra-hardened, marine-grade aluminium alloys from a Swiss press plant, steel and EPDM gaskets; the manufacturing tolerance is ±1 mm. An in-house design office performs strength calculations and foundation planning (intermediate support I-beams, R-Bars). Reference customers include historic sites in Paris, the Sanctuary of Lourdes and water facilities in European capitals; the company supplies France, Europe and beyond.

Site
CH-6045 Meggen
Processes
Design, manufacture, delivery and installation of custom flood protection systems, TIG/MIG welding (aluminium), Cutting, drilling and bending (aluminium profiles), Metalwork / aluminium construction (aluminium alloy fabrication, profile shapes and welding), Watertightness and strength testing (water reservoir test rig, APAVE, CSTB laboratory, DIN 19569-4), Engineering: strength calculations, foundation planning (intermediate support I-beams, R-Bars),, Painting in any RAL colour, Demountable flood barriers, stop logs,
Materials
Aluminium alloys, extra-hardened, marine-grade/seawater-resistant, Aluminium sheet with 6% copper content (historical marine use), EPDM (gaskets), Steel (for air shaft protection equipment), R-Bars (reinforcing steel for foundations), Extra-hardened aluminium alloys (marine-grade/seawater-resistant), Steel, EPDM gaskets
Certificates
DIN 19569-4 (watertightness), ISO EN 1090 / AL76 / EUROCODE, Own test reservoir (watertightness test), Independent testing (APAVE, CSTB), 20-year warranty on flood barriers
Founded
1970 (pred
Employees
1–50 (JSON-LD
Industries
Flood protection / flood management, Environmental and water management, Wastewater treatment, Municipalities and public authorities, Heritage conservation, Infrastructure
  1. 01

    Design and strength calculation (in-house design office)

  2. 02

    Cutting, drilling, bending of the aluminium profiles

  3. 03

    TIG/MIG welding

  4. 04

    RAL painting

  5. 05

    Factory watertightness testing on the test rig

  6. 06

    Delivery and on-site installation

  7. 07

    Maintenance and spare parts

Materials and Processes

Al

Extra-hardened aluminium alloys (marine-grade/seawater-resistant)

Core material for demountable flood barriers and stop logs – corrosion-free, lightweight and strong at low temperatures.

Stahl

Steel

Used for protection equipment at air shafts and for reinforcing steel (R-Bars) in foundations.

EPDM

EPDM gaskets

Special-geometry gaskets ensure the watertightness of the joints against friction, cracks, corrosion and UV ageing.

Schweißen

TIG/MIG welding

Joining process for the aluminium profile construction at the MSU plant in Alsace.

Lackierung

RAL painting

Surface finish in any RAL colour to blend in with buildings and the townscape.

Locations

Meggen

CH

Headquarters, sales and engineering

Standort Alsace (MSU)

Alsace (MSU)

FR

Production site (MSU – Matériel Sécurité Urbain)

Materials
Aluminium alloys, steel
  • 3 cranes with loading and delivery quay
  • TIG/MIG welding systems
  • Cutting machines
  • Drilling machines
  • Bending machines
  • Test rig (water reservoir) for watertightness tests

Flood Protection Components

Demountable flood barrier
Demountable flood barrierAluminium metalwork · Flood protection
Stop log
Stop logAluminium metalwork · Water management
Watertight flood protection door
Watertight flood protection doorAluminium metalwork · Flood protection
Protective cover for openings
Protective cover for openingsAluminium metalwork · Flood protection
Watertight air shaft protection
Watertight air shaft protectionAluminium/steel · Infrastructure
Transport trolley for flood barriers
Transport trolley for flood barriersAccessories · Handling and storage

Inside the production

Demountable protective barriers for historic sites in Paris
Demountable protective barriers for historic sites in Paris
Flood protection at the Veolia Water drinking water treatment plant
Flood protection at the Veolia Water drinking water treatment plant
High-performance aluminium flood protection equipment
High-performance aluminium flood protection equipment
Factory-tested flood barrier at the water reservoir test rig
Factory-tested flood barrier at the water reservoir test rig
Watertightness testing in the laboratory (CSTB)
Watertightness testing in the laboratory (CSTB)
Flood protection system with foundation and intermediate supports
Flood protection system with foundation and intermediate supports

Industries

Flood protection / flood managementEnvironmental and water managementWastewater treatmentMunicipalities and public authoritiesHeritage conservationInfrastructureCommercial and industrialResidential constructionEnvironmental and water management, wastewater treatment, odour control (group)Infrastructure, municipalities, heritage conservation, industry, commercial,

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design, manufacture, delivery and installation of custom flood protection systemsAssembly+/- 1mm–––Aluminium alloys (marine-grade/seawater-resistant), Steel, EPDM gaskets
TIG/MIG welding (aluminium)Joining––––Aluminium alloys
Cutting, drilling and bending (aluminium profiles)Machining––––Aluminium alloys
Metalwork / aluminium construction (aluminium alloy fabrication, profile shapes and welding)Forming+/- 1mm–––Aluminium alloys
Watertightness and strength testing (water reservoir test rig, APAVE, CSTB laboratory, DIN 19569-4)Testing–4 m × 1 m × 1 m––Aluminium alloys
Engineering: strength calculations, foundation planning (intermediate support I-beams, R-Bars),Engineering––––Aluminium alloys, Steel
Painting in any RAL colourSurface––––Aluminium alloys, Steel
Demountable flood barriers, stop logs,Assembly+/- 1mm–––Aluminium alloys, Steel
Maintenance, spare parts and service for flood protection equipmentAssembly––––Aluminium alloys, EPDM

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cranes–3with loading and delivery quay–MSU plant, Alsace, France
TIG/MIG welding systems––––MSU plant, Alsace, France
Cutting machines––––MSU plant, Alsace, France
Drilling machines––––MSU plant, Alsace, France
Bending machines––––MSU plant, Alsace, France
Test rig (water reservoir) for watertightness tests––––MSU plant, Alsace, France

Additional services

Design/engineering (in-house design office)Manufacturing (TIG/MIG welding, cutting, drilling, bending)Delivery and installationMaintenance and spare parts (e.g. EPDM gaskets)Own test rigs (water reservoir watertightness tests)RAL painting to customer specificationConsulting/safety consulting, partnerships with engineering and construction companies

Reference customers

Historic sites in ParisSanctuary of LourdesWater facilities in European capitalsTender customers: authorities/municipalities, engineering and construction companies

Durability and Watertightness

Every flood barrier is tested for watertightness at the factory on the company's own water reservoir test rig, complemented by on-site measurements and independent laboratory testing (APAVE, CSTB). Designed according to DIN 19569-4, ISO EN 1090 and AL76/EUROCODE; the leak rate is below 2.3 litres/hour/m², the systems have been tested at -60 °C and carry a 20-year warranty.

EvidenceAlsace (MSU)
DIN 19569-4 (watertightness)
ISO EN 1090 / AL76 / EUROCODE
Own test reservoir (watertightness test)
Independent testing (APAVE, CSTB)
20-year warranty on flood barriers

Company History

  1. 1970

    Foundation of MSU – Matériel Sécurité Urbain by Marcel Bergdoll in France

  2. 2012

    Foundation of Bergtec International AG in Switzerland as a sister company of MSU, led by the second generation of the Bergdoll family

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