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BERGTRAC – Fertigung

Vehicle construction and agricultural technology: mountain tractor prototypes, vehicle conversions and around 50 in-house products for mountain farming.

BERGTRAC Logo

BERGTRAC Fahrzeugtechnik GmbH

Steinbislin 21, 6423 Seewen · Platten 4, 6422 SteinenNew on Amplifa

1996Start of construction of the BERGTRAC prototype / founding
7Employees (3 full-time, 4 part-time)
2Locations (Seewen, Steinen)
ca. 50In-house products in the program

About us

BERGTRAC Fahrzeugtechnik GmbH is a small enterprise in Seewen (Schwyz) with the core areas of vehicle construction and mountain mechanization. The company builds prototypes and new designs, carries out vehicle conversions and vehicle equipment installations, and provides overhauls, maintenance and repairs for agricultural machinery. BERGTRAC became known through the self-designed and self-built mountain tractor BERGTRAC GT 971 as well as the windshield mower BERGPROFI 266. Its in-house production comprises around 50 products such as cutter bar raise plates made of Hardox, reinforcements, tool boxes and rear trailer covers, partly for renowned vehicle manufacturers such as Lindner, Rapid, FELLA, Brielmaier, Lüönd, Gafner and SCHILTER/SCHILTRAC. Manufacturing takes place in an in-house workshop with a lathe, welding work, sheet metal bending and CAD 3D design; in addition, new and used machines are traded.

Site
Seewen
Processes
Prototype construction / new designs (vehicle construction), Vehicle conversions and vehicle equipment installations, Overhauls, maintenance and repairs of agricultural machinery, Consulting and project planning in the field of vehicle construction, Turning (metalworking on a lathe), Welding (welding fixtures, weld-on work), Bending of laser-cut parts, CAD 3D design / drawings
Materials
Hardox, Steel, Stainless steel, Hardox wear-resistant steel
Founded
1996
Employees
7 (3 full-time, 4
Industries
Mountain farming, Agricultural machinery, Vehicle construction, Vehicle manufacturers (supply industry), Agricultural machinery/vehicle construction
  1. 01

    Consulting and project planning

  2. 02

    CAD 3D design

  3. 03

    Turning (metalworking)

  4. 04

    Bending of laser-cut parts

  5. 05

    Welding with welding fixtures

  6. 06

    Assembly and vehicle conversion

  7. 07

    Hot-dip galvanizing

  8. 08

    Sales, service and field repairs

Materials & Processes

Hardox

Hardox wear-resistant steel

Used for cutter bar raise plates and highly stressed wear parts in mountain farming.

St

Steel

Base material for chassis, reinforcements, tool boxes and in-house designs.

CrSt

Stainless steel

Used for wear- and corrosion-resistant components such as rear carriers.

Locations

Standort Seewen

Seewen

CH

Workshop and main location

Lot size
One-off items, prototypes, small series
Materials
Steel, Hardox, stainless steel
  • Lathe (centre height 220 mm, centre distance 1500 mm)
  • 5-tonne lift
  • Universal axle jack (650 mm lifting height)
  • Motor mower maintenance lift
  • Workshop with three workstations
  • CAD 3D drawing program

Steinen

CH

Drawing office and external warehouse 1

Components & Products

BERGTRAC GT 971 mountain tractor
BERGTRAC GT 971 mountain tractorNew design · Mountain farming
Windshield mower BERGPROFI 266
Windshield mower BERGPROFI 266Conversion/welded construction · Agricultural machinery
Cutter bar raise plate (Hardox)
Cutter bar raise plate (Hardox)In-house production · Mountain farming
Rear trailer cover Lindner Unitrac
Rear trailer cover Lindner UnitracTarpaulin fabric/laser-cut parts · Vehicle construction
Adria Offroad caravan conversion
Adria Offroad caravan conversionVehicle conversion · Leisure vehicles

Inside the production

Workshop Seewen
Workshop Seewen
Assembly on agricultural machine
Assembly on agricultural machine
BERGTRAC prototype under construction
BERGTRAC prototype under construction
In-house production of agricultural machinery accessories
In-house production of agricultural machinery accessories
Product photos of in-house builds
Product photos of in-house builds
Adria Offroad project
Adria Offroad project

Industries

Mountain farmingAgricultural machineryVehicle constructionVehicle manufacturers (supply industry)Agricultural machinery/vehicle construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Prototype construction / new designs (vehicle construction)Engineering––––Steel
Vehicle conversions and vehicle equipment installationsAssembly–––––
Overhauls, maintenance and repairs of agricultural machineryAssembly–––––
Consulting and project planning in the field of vehicle constructionEngineering–––––
Turning (metalworking on a lathe)Machining–1500 mm (centre distance) × 220 mm (centre height)––Steel
Welding (welding fixtures, weld-on work)Joining––––Steel, Stainless steel
Bending of laser-cut partsForming––––Steel
CAD 3D design / drawingsEngineering–––––
In-house manufacturing of agricultural machinery accessories (approx. 50 in-house products, e.g.Forming––––Hardox, Steel, Stainless steel, Tarpaulin fabric (textile)
Hot-dip galvanizing (of in-house products, e.g. light brackets hot-dip galvanized)Surface treatment––––Steel
Trading in and sale of new and used agricultural machineryAssembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Lathe–1Centre height 220 mm, centre distance 1500 mm–Seewen
5-tonne lift (hoist)–1––Seewen
Universal axle jack–1650 mm lifting height–Seewen
Motor mower maintenance lift–1––Seewen
CAD 3D drawing program (workstation)–1–2010Seewen
Workshop with three workstations (workshop system)–3––Seewen

Additional services

Vehicle construction consulting and project supportPrototype constructionVehicle conversionsVehicle equipment installationsOverhaulsMaintenance, repairs and sales of agricultural machineryIn-house production (approx. 50 in-house products)Metalworking (lathe)Spare parts warehouseTrading in new and used machinesField service/on-site repairs

Reference customers

Orders from renowned vehicle manufacturers (Lindner, Rapid, FELLA, Brielmaier, Lüönd, Gafner,

History

  1. 1989

    Construction of the first test vehicle with a 5-HP engine.

  2. 1991

    Successor model with 24 HP, own axles, chassis, brakes and the first self-built group-reversing gearbox.

  3. 1993

    Start of the practice piece SCHILTER GT 2203, a two-axle mower with a 2.2-litre Kubota diesel engine.

  4. 1996

    Start of construction of the BERGTRAC prototype (GT 971) in summer.

  5. 2003

    First engine start of the BERGTRAC in August; subsequently road-worthiness inspection (MFK).

  6. 2004

    Procurement and overhaul of attachments; contract work with the BERGTRAC.

  7. 2009/2010

    Construction of the windshield mower BERGPROFI 266; purchase of a CAD 3D drawing program in spring 2010.

  8. 2023

    Adria Offroad project: conversion of an Adria Action 361 LH into an off-road-capable caravan.

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