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Bernauer – Fertigung

Upholstered furniture manufactory, upholstery and auto upholstery on the High Rhine – custom manufacturing, restoration and series supply.

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Bernauer Design

Waldshut (High Rhine region)New on Amplifa

WaldshutSite in the High Rhine region
One-offs made to orderProduction type for upholstered furniture
Germany, SwitzerlandDelivery areas

About Bernauer Design

Bernauer Design is a furniture manufactory and interior design studio with an upholstery workshop in Waldshut on the High Rhine, in the Waldshut–Zurich border region. The company designs, develops and manufactures upholstered furniture such as sofas, armchairs, stools and tables exclusively to order as individual one-offs as well as precise custom pieces made to customer specifications. Production combines traditional upholstery craftsmanship with modern technology: CAD-supported upholstery production, CNC cutting for cover parts, as well as series production and supply to industry. Materials processed include various types of leather (nappa leather, velour leather, thick furniture leather, saddler leather), furniture fabrics, solid oak wood, carbon, foams, pocket spring cores and down. In addition to furniture production, the range of services includes furniture restoration, reupholstery, cushions, upholstery and wall coverings, as well as car interiors and certified auto upholstery with vintage car restoration and individual car design; according to the terms and conditions, also vehicle and aircraft interior fittings as well as design and development services. Customers are private customers, vintage car owners and industrial customers in Germany and Switzerland; a showroom with an on-site exhibition complements the offering.

Site
Waldshut
Processes
Upholstered furniture manufactory (sofas, armchairs, tables, stools) made to measure, Design, development & production of seating solutions and upholstered furniture, 3D drawing & visualization of furniture, Cushions, upholstery, wall coverings, CNC cutouts, series production (supplier), Re-padding and reupholstering (upholstery & sewing service), Furniture restoration and reupholstery, Custom upholstery / precise foam cutouts (CAD technology)
Materials
Leather (nappa leather, velour leather, thick furniture leather, saddler leather, braided leather), Furniture fabric (green fabric, modern fabrics), Oak wood (from Croatia, solid), Carbon (tabletop), Foam (sandwich foam construction, cold foam), Spring core (Bonell spring core, pocket spring core), Down (down cushions), Piping (Keder)
Certificates
Quality assurance documentation (T&C §6), Quality acceptance before delivery (T&C §7), ISO 9001
Industries
Private customers (living spaces), Vintage car / vehicle interior fittings, Industry (supplier for upholstery/cutouts, series production)
  1. 01

    Consultation and 3D drawing/visualization

  2. 02

    Material selection (leather, fabrics, foam, spring core, wood)

  3. 03

    CAD-supported upholstery production and CNC cutting

  4. 04

    Upholstery and sewing (handwork)

  5. 05

    Quality control and acceptance before delivery

  6. 06

    Delivery or collection and delivery service, customs clearance for Swiss

Materials & Processes

LED

Leather (nappa, velour, thick furniture leather, saddler leather)

Covering material for upholstered furniture, upholstery work and car interior work.

STOFF

Furniture fabric

Covers for sofas, armchairs and upholstery work in all style directions.

EICHE

Oak wood (solid)

Solid wooden feet and visible wood, among other things on the Floater model.

CARBON

Carbon

Material option for tabletops, as an alternative to high-gloss surfaces.

SCHAUM

Cold foam, sandwich foam construction

Upholstery core for seating comfort and precise foam cutouts.

FK

Bonell and pocket spring cores

Under-padding of sofas and armchairs for lasting seating comfort.

DAUNE

Down

Processed into finished down cushions.

KEDER

Piping (Keder), braided leather

Detail material for designing edges and decorative seams.

CAD

CAD technology / CNC cutting

Precise foam cutouts and cover cutouts even from small quantities.

Site

Standort Waldshut (High Rhine region)

Waldshut (High Rhine region)

DE

Furniture manufactory, upholstery, exhibition/showroom

Lot size
Individual one-offs; series production as a supplier
Materials
Leather, furniture fabric, oak wood, carbon, foam, spring core
  • CAD technology for upholstery production
  • CNC cutouts for cover parts

Components & Products

Sofa (models Melora, Louni)
Sofa (models Melora, Louni)Upholstered furniture manufactory · Living space
Armchair Sofia LB 5
Armchair Sofia LB 5Upholstered furniture manufactory · Living space
Armchair Carrl LB 8
Armchair Carrl LB 8Upholstered furniture manufactory · Living space
Armchair Floater LB 10 with oak wood feet
Armchair Floater LB 10 with oak wood feetUpholstered furniture manufactory · Living space
Living room table Gin Table LB 102
Living room table Gin Table LB 102Table construction · Living space
Custom upholstery
Custom upholsteryUpholstery · Individual production
Upholstery work / reupholstery
Upholstery work / reupholsteryUpholstery · Restoration
Car interior work
Car interior workAuto upholstery · Vehicle fittings

Inside the production

Showroom with upholstered furniture
Showroom with upholstered furniture
Sofa from the company's own collection
Sofa from the company's own collection
Interior design with own furniture
Interior design with own furniture
Interior visualization
Interior visualization
Team of upholsterers and auto upholsterers
Team of upholsterers and auto upholsterers
Production in the manufactory
Production in the manufactory

Industries

Private customers (living spaces)Vintage car / vehicle interior fittingsIndustry (supplier for upholstery/cutouts, series production)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Upholstered furniture manufactory (sofas, armchairs, tables, stools) made to measureAssembly/Production (Upholstery)–––Individual one-offs / made to orderLeather, Furniture fabrics, Wood (oak wood), Foam, Spring core
Design, development & production of seating solutions and upholstered furnitureEngineering–––––
3D drawing & visualization of furnitureEngineering–––––
Cushions, upholstery, wall coveringsUpholstery/Production––––Leather, Furniture fabrics
CNC cutouts, series production (supplier)Machining–––Series productionCover fabrics, Leather
Re-padding and reupholstering (upholstery & sewing service)Upholstery––––Leather, Furniture fabrics, Webbing, Foam, Spring core
Furniture restoration and reupholsteryUpholstery/Restoration––––Leather, Furniture fabrics, Foam, Spring core
Custom upholstery / precise foam cutouts (CAD technology)Upholstery/Production–––small quantitiesBonell spring core, Pocket spring core, Cold foam, Sandwich foam, Down
Car interior / auto upholstery (vintage car restoration, individual car design)Upholstery/Saddlery––––Leather
Interior fittings, vehicle and aircraft interior fittingsUpholstery/Saddlery–––––
Traditional upholsteryUpholstery–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D drawing/visualization (CAD)–––––
CAD technology for upholstery production / CNC cutouts––––Bernauer Design, Waldshut (High Rhine)

Additional services

Design, development & production of upholstered furnitureCustom manufacturing / special constructionsConsultation and development of seating solutions3D drawing & visualization of furnitureCushions, upholstery, wall coveringsCNC cutouts, series production, supplyFurniture upholstery: re-padding, reupholstering, restorationSewing serviceOn-site consultationCollection and delivery serviceCustoms clearance for Swiss customersCar interior & auto upholstery (vintage car restoration, individual car design)Showroom / salesUpholsterer work, repairs, interior fittings (also vehicle and aircraft interior fittings)

Quality

Acceptance of the services generally takes place on the business premises before delivery; the initial condition and work progress are documented for quality assurance. Components such as webbing, foam and spring core are checked for durability and quality and replaced if necessary.

EvidenceWaldshut (High Rhine region)
Quality assurance documentation (T&C §6)
Quality acceptance before delivery (T&C §7)
ISO 9001
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