Thermal spraying and surface coating with tungsten carbide, ceramics and molybdenum for industrial wear protection.
Berolina Metallspritztechnik Wesnigk GmbH
Hennickendorf (Pappelhain 30-31, 15378)New on Amplifa
About Berolina Metallspritztechnik
Berolina Metallspritztechnik Wesnigk GmbH is a certified specialist company for thermal spraying and surface coating based in Hennickendorf near Berlin. Founded in 1948, the company coats components using flame spraying, arc spraying, HVOF and plasma spraying, employing materials such as tungsten carbide, chromium carbide, hard metal, oxide ceramics, molybdenum and copper. The coatings serve wear and corrosion protection as well as electrical conductivity and insulation, thermal insulation and increased friction. In addition to coating new parts, the company offers machining, blasting work and the repair of worn and incorrectly machined machine parts. Customers include companies from mechanical and tool engineering, the automotive industry, hydraulics, pump and electric motor maintenance, power plant and turbine technology, and aerospace.
- Site
- Hennickendorf
- Processes
- Flame spraying, Arc spraying, HVOF (High-Velocity Flame Spraying), Plasma spraying, Molybdenum coating, Thermal spray copper coating, Ceramic coating, Tungsten carbide coating
- Materials
- Tungsten carbide, Chromium carbide, Hard metal, Ceramic (oxide ceramic), Molybdenum, Copper (thermal spray coating), High-Velocity Flame Spraying (HVOF), Flame Spraying
- Certificates
- ISO 9001 (DEKRA)
- Founded
- 1948
- Industries
- Electric motor maintenance, Automotive industry, Hydraulics, Power plant industry & turbine technology, Agriculture, Marine & shipping
- 01
Blasting work (pre-treatment)
- 02
Thermal spraying (flame, arc, HVOF, plasma spraying)
- 03
Machining
- 04
Inspection
Processes & Materials
High-Velocity Flame Spraying (HVOF)
Process for extremely dense, highly adhesive and wear-resistant coatings with tungsten carbide, chromium carbide and hard metal.
Flame Spraying
Cost-effective standard process for metal and ceramic powders, ideal for large-surface components.
Arc Spraying
Process with the highest melt rates for efficient coatings and thick wear-protection layers.
Plasma Spraying
Processing of high-melting oxide ceramic materials for extreme heat protection.
Tungsten Carbide
Very hard material for high-strength wear-protection coatings under extreme industrial loads.
Chromium Carbide
Material for wear-resistant and corrosion-resistant coatings.
Hard Metal
Material for extremely durable protective coatings.
Oxide Ceramics
High-melting material for thermal barrier coatings and electrical insulation.
Molybdenum
Used, among other things, for the repair of worn machine parts through high-strength coating.
Copper
Thermal spray copper coating for heat-conducting layers and electrical conductivity.
Locations
Hennickendorf
DEHeadquarters and production site
- Materials
- Tungsten carbide, chromium carbide, hard metal, oxide ceramics, molybdenum, copper
- Spray robots (robotics)
- Machine park for machining
Coated Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Flame sprayingSurface | – | – | – | – | Metal powder, Ceramic powder |
| Arc sprayingSurface | – | – | – | – | – |
| HVOF (High-Velocity Flame Spraying)Surface | – | – | – | – | Tungsten carbide, Chromium carbide, Hard metal |
| Plasma sprayingSurface | – | – | – | – | oxide ceramic materials |
| Molybdenum coatingSurface | – | – | – | – | Molybdenum |
| Thermal spray copper coatingSurface | – | – | – | – | Copper |
| Ceramic coatingSurface | – | – | – | – | Ceramic |
| Tungsten carbide coatingSurface | – | – | – | – | Tungsten carbide |
| Chromium carbide coatingSurface | – | – | – | – | Chromium carbide |
| Exhaust coatingSurface | – | – | – | – | – |
| MachiningCutting | – | – | – | – | – |
| Blasting workSurface | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Robotics (spray robots) | – | – | – | – | Hennickendorf |
Additional services
Quality
The company describes itself as a certified specialist company; a DEKRA seal according to ISO 9001 is displayed on the website. Patented processes as well as documents and certificates are presented.
| Evidence | Hennickendorf |
|---|---|
| ISO 9001 (DEKRA) |
Company History
- 1948
Founded as a small craft business.
- 1993
Developed into one of the technologically leading companies in thermal spray technology in Europe.