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Besaplast – Fertigung

Manufacturer of extruded plastic and elastomer profiles: waterstops for building waterproofing, scanner rails and custom technical profiles.

Besaplast Logo

Besaplast® Kunststoffe GmbH

BorkenNew on Amplifa

GmbH, HRB 5166, Amtsgericht CoesfeldLegal form / register
Franjo KovacManagement
Borken, NRWLocation
BESAGROUP (8 companies)Corporate group
German / EnglishBusiness languages

About Besaplast Kunststoffe

Besaplast® Kunststoffe GmbH, based in Borken (North Rhine-Westphalia), is a manufacturer of plastic products made by extrusion. Its core business comprises waterstops and joint profiles for sealing construction joints of all kinds in concrete and structural/civil engineering, scanner rails for retail interiors, and single- and co-extruded technical profiles made to customer specifications. In addition, the company carries a range of mainly stock-kept profiles such as formwork accessories and interweaving strips for privacy fences. Production is based on flexible PVC, PVC/NBR to DIN 18541, elastomers to DIN 7865, modified polyethylene and thermoplastic elastomers (TPE); Besaflex® grades hold a general building-authority test certificate (AbP). Services include in-house production of moulded parts and waterstop systems, welding of thermoplastic strips, butt vulcanisation of elastomer strips, and processing steps such as punching, drilling, sawing, printing and labelling. Flexibility in tooling thanks to in-house extrusion die development enables custom solutions; as a member of Besagroup, the company sells its portfolio worldwide.

Site
Borken
Processes
Extrusion (plastic and elastomer profiles), Co-extrusion of technical profiles, Independent toolmaking (extrusion dies), In-house production of moulded parts and waterstop systems, Welding of waterstops (butt joints, thermoplastic joining technology), Vulcanisation of elastomer waterstops (butt vulcanisation), Punching of extruded profiles, Drilling of extruded profiles
Materials
Besaflex® flexible PVC, Besaflex® BS flexible PVC, Nitriflex® PVC/NBR, Elastoflex® elastomer, Polyflex polyethylene, TPE (thermoplastic elastomer), Besaflex® flexible PVC (AbP), Nitriflex® PVC/NBR to DIN 18541
Certificates
MPA monitoring, AbP (test certificate Besaflex), ISO 9001
Industries
Construction industry / building waterproofing, Civil / structural engineering, Retail interiors (scanner rails)
  1. 01

    Consulting and development of joint and profile systems

  2. 02

    In-house toolmaking (extrusion dies)

  3. 03

    Extrusion and co-extrusion of the profiles

  4. 04

    In-house production of moulded parts and waterstop systems

  5. 05

    Welding (thermoplastic) or butt vulcanisation of elastomer strips

  6. 06

    Processing: punching, drilling, sawing, printing, labelling

  7. 07

    Quality assurance and packaging to customer specifications

  8. 08

    Delivery incl. planning and installation guidance and training

Material grades and processes

Besaflex

Besaflex® flexible PVC (AbP)

Flexible PVC with a general building-authority test certificate (AbP) for waterstops under low to normal stress; acid- and alkali-resistant and rot-proof.

Besaflex BS

Besaflex® BS flexible PVC

Flexible PVC to the company standard, meeting the requirements of the British Standard (BS).

Nitriflex

Nitriflex® PVC/NBR to DIN 18541

PVC/NBR with high elongation at break, chemical compatibility and permanent elasticity for heavily stressed structures.

Elastoflex

Elastoflex® elastomer to DIN 7865

Vulcanised synthetic rubber for structures with large joint movements, frequent load cycles and low temperatures.

Polyflex

Polyflex polyethylene (PE)

Modified PE to the company standard, preferably used in combination with surface waterproofing membranes (PE films); readily weldable and chemical-resistant.

TPE

TPE (thermoplastic elastomer)

Thermoplastic elastomer with high tear elongation, low-temperature flexibility and UV resistance; all joints can be thermoplastically welded.

Locations

Borken

DE

Head office / production

Materials
Flexible PVC, PVC/NBR, elastomer, PE, TPE
  • Extrusion lines
  • Co-extrusion
  • In-house toolmaking
  • Welding and vulcanisation technology
  • Processing (punching, drilling, sawing)

Products and components

Waterstops for building waterproofing
Waterstops for building waterproofingExtrusion · Civil / structural engineering
Technical profiles (single and co-extruded)
Technical profiles (single and co-extruded)Co-extrusion · Industry
Besaplast-VISIO 80
Besaplast-VISIO 80Extrusion · Construction industry
Interweaving strips for privacy fences
Interweaving strips for privacy fencesExtrusion · Outdoor construction
Construction supplies / formwork accessories
Construction supplies / formwork accessoriesExtrusion · Construction industry

Inside the production

Company view of Besaplast
Company view of Besaplast
Production in Borken
Production in Borken

Industries

Construction industry / building waterproofingCivil / structural engineeringRetail interiors (scanner rails)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion (plastic and elastomer profiles)Plastics––––Flexible PVC, PVC/NBR, Elastomer (synthetic rubber), Polyethylene (PE), TPE
Co-extrusion of technical profilesPlastics–––––
Independent toolmaking (extrusion dies)Engineering–––––
In-house production of moulded parts and waterstop systemsPlastics––––Flexible PVC, PVC/NBR, Elastomer (synthetic rubber), Polyethylene (PE), TPE
Welding of waterstops (butt joints, thermoplastic joining technology)Joining––––Flexible PVC, Polyethylene (PE), TPE
Vulcanisation of elastomer waterstops (butt vulcanisation)Joining––––Elastomer (synthetic rubber)
Punching of extruded profilesPlastics–––––
Drilling of extruded profilesPlastics–––––
Sawing of extruded profilesPlastics–––––
Printing of extruded profilesSurface–––––
Labelling of extruded profilesSurface–––––

Additional services

In-house toolmakingIn-house production of moulded parts and waterstop systemsTraining for butt joints (welding/vulcanisation)PunchingDrillingSawingPrintingLabellingSpecial packaging requirementsConsultingQuality assurancePlanning and installation guidanceTender texts

Quality assurance

Besaplast operates a quality management system for standard systems and custom designs; the quality standards are regularly confirmed by MPA monitoring. Planning and installation guidance follows DIN V 18197, DIN 18541 and DIN 7865.

EvidenceBorken
MPA monitoring
AbP (test certificate Besaflex)
ISO 9001
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