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BFE/BFU – Fertigung

Manufacture of precast concrete elements: floor slabs, sandwich walls, structural precast parts and raw concrete staircases.

BFE/BFU Logo

Beton-Fertigteilwerk Otto Ergezinger GmbH

Gronau (Banteln district) · Bördeaue (Unseburg district)New on Amplifa

1973Founded (Banteln plant)
2Production plants (Banteln and Unseburg)
2.50–3.00 mPanel width of floor slabs
20–40 cmWall thicknesses of hollow walls

About BFE/BFU

Beton-Fertigteilwerk Otto Ergezinger GmbH (BFE) in Gronau-Banteln has been producing reinforced concrete precast elements for building construction since 1973; in 1991 a second production plant, Beton-Fertigteilwerk Unseburg GmbH & Co. KG (BFU), was added in Bördeaue-Unseburg. The product range includes floor slabs as semi-precast slabs according to EC2 (approx. 5 cm thick reinforced concrete panels with lattice girders, 2.50–3.00 m wide), hollow walls made of two reinforced concrete shells with wall thicknesses of 20–40 cm, as well as structural precast concrete parts such as solid concrete slabs and walls, balconies, block steps, plinths, knee walls, beams, columns and raw concrete staircases. Production takes place in-house in reinforced concrete with installed rebar reinforcement according to the structural and design specifications of the project; detail solutions such as isolation baskets, openings, conduit pipes or anchor channels are integrated on request. A technical office handles planning and consulting, reinforcement is delivered with the elements, which are delivered on schedule and erected directly from the truck. Customers are construction companies in structural and residential construction in Lower Saxony, Saxony-Anhalt and the adjacent federal states. Both plants work with wastewater treatment and concrete recycling.

Site
Gronau (Banteln district)
Processes
Manufacture of floor slabs (semi-precast slabs according to EC2, approx. 5 cm thick reinforced, Manufacture of hollow walls (element walls according to EC2, two approx. 5-7 cm thick reinforced, Manufacture of structural precast concrete parts (solid concrete slabs/solid concrete walls,, Manufacture of concrete staircases / raw concrete staircases (top or underside formed,, Delivery/installation of site-side reinforcement (mesh, bar steel straight and bent as well as fully, Planning and technical consulting for the precast elements (structural and design specifications,, Delivery and erection of the precast elements directly from the truck on the construction site,, Technical consulting and planning by the technical office
Materials
Concrete (reinforced concrete), Rebar / reinforcing steel, Lattice girders, Reinforcing steel / rebar
Founded
1973
Industries
Construction industry, Building construction, Residential construction
  1. 01

    Technical consulting and planning by the technical office

  2. 02

    Rebar installation or delivery of site-side reinforcement

  3. 03

    Manufacture of the reinforced concrete precast elements at the plant

  4. 04

    On-schedule delivery with erection packages and erection aids

  5. 05

    Laying and erection directly from the truck

  6. 06

    Recycling of concrete residues and wastewater treatment in production

Materials and Processes

ST-BETON

Concrete (reinforced concrete)

Base material of all precast elements, floor slabs and hollow walls according to EC2.

B500

Reinforcing steel / rebar

Structurally required reinforcement, also delivered as mesh, straight and bent bar or fully assembled.

GT

Lattice girders

Give floor slab panels and hollow wall shells transport and erection stiffness and carry shear and bond stresses.

Locations

Standort Banteln plant (BFE)

Banteln plant (BFE)

DE

Production plant and headquarters, founded 1973

Materials
Concrete (reinforced concrete), rebar, lattice girders
Standort Unseburg plant (BFU)

Unseburg plant (BFU)

DE

Production plant of Beton-Fertigteilwerk Unseburg GmbH & Co. KG, founded 1991

Materials
Concrete (reinforced concrete), rebar, lattice girders

Components

Floor slab (semi-precast slab according to EC2)
Floor slab (semi-precast slab according to EC2)Reinforced concrete precast element · Building construction
Hollow wall (element wall according to EC2)
Hollow wall (element wall according to EC2)Reinforced concrete precast element · Building construction
Raw concrete staircase (straight or winding)
Raw concrete staircase (straight or winding)Reinforced concrete precast element · Residential construction

Inside the production

Company photo BFE/BFU
Company photo BFE/BFU

Industries

Construction industryBuilding constructionResidential construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of floor slabs (semi-precast slabs according to EC2, approx. 5 cm thick reinforcedCasting–2.50 - 3.00 m × approx. 5 cm (panel thickness)––Concrete (reinforced concrete), Rebar / reinforcement, Lattice girders
Manufacture of hollow walls (element walls according to EC2, two approx. 5-7 cm thick reinforcedCasting–Wall thickness 20-40 cm possible––Concrete (reinforced concrete), Rebar / reinforcement, Lattice girders
Manufacture of structural precast concrete parts (solid concrete slabs/solid concrete walls,Casting––––Concrete (reinforced concrete), Rebar / reinforcing steel
Manufacture of concrete staircases / raw concrete staircases (top or underside formed,Casting––––Concrete (reinforced concrete), Rebar / reinforcing steel
Delivery/installation of site-side reinforcement (mesh, bar steel straight and bent as well as fullyEngineering––––Rebar
Planning and technical consulting for the precast elements (structural and design specifications,Engineering–––––
Delivery and erection of the precast elements directly from the truck on the construction site,Erection–––––

Additional services

Technical consulting and planning by the technical officeReinforcement supply (site-side reinforcement, mesh, bar steel)Detail solutions (isolation baskets, upstands, openings, light domes, dowel strips, conduit pipes,Delivery of erection packages and erection aidsLaying and erection directly from the truckOn-schedule deliveryRecycling of concrete residues and wastewater treatment in production

History

  1. 1973

    Foundation of the Banteln plant (BFE, Beton-Fertigteilwerk Otto Ergezinger GmbH).

  2. 1991

    Foundation of the Unseburg plant (BFU, Beton-Fertigteilwerk Unseburg GmbH & Co. KG).

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