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BFE/BFU – Fertigung

Manufacture of precast floor slabs, hollow-core walls, structural precast concrete elements and raw concrete stairs at two plants in Lower Saxony and Saxony-Anhalt

BFE/BFU Logo

Beton-Fertigteilwerk Otto Ergezinger GmbH (BFE) / Beton-Fertigteilwerk Unseburg GmbH & Co. KG (BFU)

Gronau (Banteln district) · Bördeaue (Unseburg district)New on Amplifa

1973Founding of the Banteln plant (BFE)
1991Founding of the Unseburg plant (BFU)
2Production plants
2.50–3.00 mSlab width of precast floor slabs
20–40 cmWall thickness of hollow-core walls

About BFE/BFU

BFE and BFU are two medium-sized precast concrete plants of the Bettels Group in Banteln (Gronau, Lower Saxony) and Unseburg (Bördeaue, Saxony-Anhalt). The product range includes precast floor slabs as semi-finished slabs according to EC2 with approx. 5 cm thick reinforced concrete plates and lattice girders in widths of 2.50 to 3.00 m as well as hollow-core walls (element walls) made of two approx. 5–7 cm thick reinforced concrete shells with wall thicknesses of 20 to 40 cm, which are filled with in-situ concrete on the construction site. In addition, structural precast concrete elements such as solid concrete slabs and walls, balconies, block steps, plinths, dwarf walls, beams, columns as well as straight and spiral raw concrete stairs with cast-on cantilever supports, landings, impact sound insulation or step edge profiles are manufactured. The products are developed in accordance with the structural and design requirements; the technical office supports planning and consulting. The company also supplies site-side reinforcement (mats, straight and bent round bar, ready-assembled) as well as assembly packages. The plants operate with wastewater treatment and recycling of concrete residue. Main delivery areas are Lower Saxony, Saxony-Anhalt and neighbouring federal states.

Site
Gronau - OT Banteln
Processes
Precast floor slabs (semi-finished slab according to EC2, approx. 5 cm reinforced concrete plate, Hollow-core walls/element walls (two approx. 5-7 cm reinforced concrete shells with lattice, Structural precast concrete elements (solid concrete slabs, solid concrete walls, balconies, block, Concrete stairs (raw concrete stairs, straight/spiral, with cantilever supports/landings, impact, Installation of site-side reinforcement (mats, round bar straight and bent, ready-assembled), Supply of assembly packages (screws/anchors) and assembly aids (spacer plates), Planning/technical consulting (engineering service), Supply of site-side reinforcement
Materials
Concrete (reinforced concrete), Reinforcing steel, Round bar (straight and bent), Concrete mats (reinforcement mats), In-situ concrete (concrete filling of hollow-core walls), Impact sound insulation, Reinforced concrete, Reinforcing steel (mats, round bar)
Founded
1973 (plan
Industries
Construction industry, Residential and industrial construction
  1. 01

    Planning and technical consulting (engineering service)

  2. 02

    Reinforcement fabrication and installation

  3. 03

    Manufacture of precast concrete elements in the plant

  4. 04

    On-time delivery

  5. 05

    Assembly directly from the truck

  6. 06

    Recycling of concrete residue and wastewater treatment

Materials and Processes

STB

Reinforced concrete

Structural material for precast floor slabs, hollow-core walls and structural precast elements according to EC2

BEW

Reinforcing steel (mats, round bar)

Straight and bent round bar as well as concrete mats, also supplied ready-assembled as site-side reinforcement

OB

In-situ concrete

Concrete filling of the cavities between the concrete shells after assembly on the construction site

TSD

Impact sound insulation

Installed in concrete stairs for sound decoupling, alternatively step edge profile

GT

Lattice girder

Connect the concrete shells of the hollow-core walls and give the precast floor slabs transport and assembly stiffness

Locations

Standort Banteln Plant

Banteln Plant

DE

Production plant BFE, Beton-Fertigteilwerk Otto Ergezinger GmbH

Materials
Reinforced concrete, reinforcing steel
Standort Unseburg Plant

Unseburg Plant

DE

Production plant BFU, Beton-Fertigteilwerk Unseburg GmbH & Co. KG

Materials
Reinforced concrete, reinforcing steel

Components

Precast floor slab (semi-finished slab according to EC2, approx. 5 cm reinforced concrete plate
Precast floor slab (semi-finished slab according to EC2, approx. 5 cm reinforced concrete platePrecast concrete · Structural engineering
Hollow-core wall (element wall made of two reinforced concrete shells)
Hollow-core wall (element wall made of two reinforced concrete shells)Precast concrete · Structural engineering
Reinforced concrete staircase (straight or spiral, with cantilever supports/landings)
Reinforced concrete staircase (straight or spiral, with cantilever supports/landings)Precast concrete · Structural engineering

Inside the production

Manufacture of precast concrete elements
Manufacture of precast concrete elements
Precast concrete plant BFE/BFU
Precast concrete plant BFE/BFU

Industries

Construction industryResidential and industrial construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Precast floor slabs (semi-finished slab according to EC2, approx. 5 cm reinforced concrete plateCasting–2.50 - 3.00 m (slab width) × approx. 5 cm (slab thickness)––Reinforced concrete, Concrete, Reinforcing steel
Hollow-core walls/element walls (two approx. 5-7 cm reinforced concrete shells with latticeCasting–Wall thickness 20-40 cm; shell––Reinforced concrete, Concrete, In-situ concrete, Reinforcing steel
Structural precast concrete elements (solid concrete slabs, solid concrete walls, balconies, blockCasting––––Concrete, Reinforced concrete, Reinforcing steel
Concrete stairs (raw concrete stairs, straight/spiral, with cantilever supports/landings, impactCasting––––Concrete, Reinforced concrete
Installation of site-side reinforcement (mats, round bar straight and bent, ready-assembled)Casting––––Reinforcing steel, Round bar
Supply of assembly packages (screws/anchors) and assembly aids (spacer plates)Assembly––––Steel

Additional services

Planning/technical consulting (engineering service)Supply of site-side reinforcementAssembly directly from the truckOn-time delivery/logisticsRecycling of concrete residue and wastewater treatment

History

  1. 1973

    Founding of the Banteln plant (BFE)

  2. 1991

    Founding of the Unseburg plant (BFU)

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