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BK BetonDESIGN – Fertigung

Custom concrete fabrications: furniture, stairs, steles and design elements with individual colors and surfaces

BK BetonDESIGN Logo

BetonSTEINwerK Kornfeld-Trimmel GmbH

Forchtenstein (AT)New on Amplifa

1960Founded
3rd generationFamily business
Industriegelände 18, 7212 ForchtensteinLocation

About BK BetonDESIGN

BK BetonDESIGN is the design brand of BetonSTEINwerK Kornfeld-Trimmel GmbH, a family business based in Forchtenstein in Burgenland, founded in 1960 and now run by the third generation. The company manufactures tailored concrete elements and custom fabrications for outdoor and indoor applications, including concrete furniture, seating elements, steps, cantilevered stairs, walkway slabs, design elements and art objects. Production takes place in the company's own BK Manufactory through machine-based manufacturing combined with handcrafted precision. Production uses normal concrete (approx. 2,200 kg/m³ density) as well as lightweight concrete with a density below 1,000 kg/m³ based on expanded clay or expanded glass. Colored concrete is colored throughout with powdered pigments; the surface range includes as-cast (fair-faced), finely sand-blasted and bush-hammered finishes as well as numerous textures. In addition, the company offers industrial 3D concrete printing for complex geometries and structural concrete with photoengraving. Raw materials are sourced exclusively from Austrian producers in the region; concrete rubble is 100 % recycled. Customers come from architecture, interior design, art and landscaping.

Site
Forchtenstein
Processes
Custom concrete fabrications (individual concrete elements, furniture, art objects, seating, BK lightweight concrete (density up to below 1,000 kg/m³, e.g. with expanded clay or expanded glass), Fair-faced (as-cast) surface, Sand-blasted surface (fine blasting under high pressure), Bush-hammered surface (treatment with bush hammer), Surface textures (Bamboo, Broom finish, Fossil, Crumpled, Grooved, Wooden boards, Mosaic,, Colored concrete colored throughout with powdered pigments (gray cement/white cement), BK concrete 3D printing (industrial 3D concrete printing, custom-made design elements)
Materials
Concrete (normal concrete, approx. 2,200 kg/m³ density), Lightweight concrete, Colored concrete (colored throughout with pigments), Expanded clay, Expanded glass, Gray cement, White cement, Normal concrete
Founded
1960
Industries
Architecture and construction, Interior design, Art and culture, Landscaping / public space
  1. 01

    Consulting and technical expert planning

  2. 02

    Planning and design

  3. 03

    Concrete casting in the BK Manufactory

  4. 04

    Surface treatment (blasting, bush hammering, 3D printing)

  5. 05

    Recycling of concrete rubble

Concrete types and surfaces

CON

Normal concrete

Standard concrete with approx. 2,200 kg/m³ density for structural and design elements.

LC

Lightweight concrete

Concrete made with expanded clay or expanded glass, with a density below 1,000 kg/m³, well insulating and lightweight.

FC

Colored concrete

Concrete colored throughout with powdered pigments, based on gray or white cement.

3DP

3D concrete printing

Industrial 3D concrete printing for organic curves and complex geometries in small quantities.

SG

Sand-blasted

High-pressure surface treatment that removes the cement slurry and brings out the stone in a matte finish.

ST

Bush-hammered

Treatment with the bush hammer creates a rough, antique-looking concrete surface.

SR

Fair-faced (as-cast)

Precisely built formwork creates a smooth, true-to-detail concrete surface.

Locations

Standort Forchtenstein

Forchtenstein

AT

Production site / manufactory (BK Manufactory)

Materials
Normal concrete, lightweight concrete, colored concrete
  • 3D concrete printer
  • Bush hammer (tool for bush-hammered surfaces)
  • Blasting system (sand blasting)

Components

Concrete steps
Concrete stepsCasting · Architecture and construction
Concrete furniture
Concrete furnitureCasting · Interior design
Walkway slabs
Walkway slabsCasting · Landscaping
Concrete steles at town entrance
Concrete steles at town entranceCasting · Art and culture
Cantilevered staircase
Cantilevered staircaseCasting · Architecture and construction

Inside the production

Concrete seating elements in the residential park in Linz
Concrete seating elements in the residential park in Linz
Concrete types with surface texture
Concrete types with surface texture
Raw materials from the region for concrete production
Raw materials from the region for concrete production
Recycling: crushing of concrete rubble
Recycling: crushing of concrete rubble
Photovoltaic system at the Forchtenstein concrete plant
Photovoltaic system at the Forchtenstein concrete plant
Split concrete surface in cream
Split concrete surface in cream
Fair-faced surface in cement gray
Fair-faced surface in cement gray
Finely sand-blasted surface in cement gray
Finely sand-blasted surface in cement gray
Team of BK Forchtenstein
Team of BK Forchtenstein

Industries

Architecture and constructionInterior designArt and cultureLandscaping / public space

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom concrete fabrications (individual concrete elements, furniture, art objects, seatingCasting––––Concrete, Lightweight concrete, Colored concrete
BK lightweight concrete (density up to below 1,000 kg/m³, e.g. with expanded clay or expanded glass)Casting––below 1,000 kg/m³ density–Lightweight concrete, Expanded clay, Expanded glass
Fair-faced (as-cast) surfaceSurface––––Concrete
Sand-blasted surface (fine blasting under high pressure)Surface––––Concrete
Bush-hammered surface (treatment with bush hammer)Surface––––Concrete
Surface textures (Bamboo, Broom finish, Fossil, Crumpled, Grooved, Wooden boards, Mosaic,Surface––––Concrete
Colored concrete colored throughout with powdered pigments (gray cement/white cement)Surface––––Colored concrete, Gray cement, White cement
BK concrete 3D printing (industrial 3D concrete printing, custom-made design elements)Additive––––Concrete
Structural concrete with photoengravingSurface––––Concrete
Edge treatment (micro-chamfer 3 x 3 mm, chamfer 10 x 10 mm, bush-hammered chamfer)Surface––––Concrete
Planning and design / technical consulting for concrete projectsEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D concrete printer––––Forchtenstein
Bush hammer (tool for bush-hammered surfaces)––––Forchtenstein
Blasting system (sand blasting for surfaces)––––Forchtenstein

Additional services

Planning and design of concrete projectsCustom concrete fabricationsConsulting on colors, shapes and surfaces3D concrete printingStructural concrete with photoengravingColored concrete (colored throughout)Lightweight concrete production100 % recycling of concrete rubbleOwn power generation via photovoltaics

Reference customers

Living Art – interior design (Christian Bogner)Mag. Mischa Guttmann (artist, Mauthausen Memorial)CAD Office – general planning (BM Ing. Jürgen Stricker)Feuer & Flamme e. U. (BRENN-BAR)Studio Hatzenbichler (WINE COOLER)

History

  1. 1960

    Foundation stone of BK BETONSTEIN laid; production begins with bricks.

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