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BGK – Fertigung

Manufacturer of true endless belts for conveying and drive applications up to 10,000 mm in length, without a splice joint

BGK Logo

BGK Endlosband

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About BGK Endlosband

BGK manufactures true endless belts for conveying and drive applications, produced in one piece without a splice joint – in any length up to 10,000 mm. The belts consist of three individually combinable components: a tension member made of polyester, cotton, aramid or an elastane fiber blend; a coating on one or both sides made of polyurethane, neoprene or silicone; and optional mechanical surface machining. This includes punching, stamping, grooving and milling as well as equipping the belts with guide profiles, cleats and patterns. Coating of products from other manufacturers is also possible to achieve a closed, joint-free surface. The endless belts offer uniform, smooth running, good power transmission, and hygienic and easy-care properties, and are used mainly in general industry for conveying and drive applications as well as in the food sector. Product selection is application-based via the BGK BANDBAUKASTEN (belt construction kit) with consultation on tension member, coating and machining.

Processes
Manufacture of true endless belts (drive and conveyor belts without a splice joint), Coating of endless belts (one or both sides, including coating of third-party products), Surface machining of the belts: punching, stamping, grooving, milling, guide profiles, cleats,, Custom manufacture of true endless belts (without a splice joint) in lengths up to 10,000 mm, Coating of products from other manufacturers, Surface machining: punching, stamping, grooving, milling, Equipping with guide profiles, cleats and patterns, Application-based consultation (BGK BANDBAUKASTEN: tension member, coating, machining)
Materials
Polyester, Cotton, Aramid, Elastane, Polyurethane (PU/PUR), Neoprene (polychloroprene rubber), Silicone (silicone rubber), PVC
Industries
Conveying and drive, Food sector, Conveying and drive (general industry), Food sector (hygiene-critical applications)
  1. 01

    Consultation and product selection (BANDBAUKASTEN)

  2. 02

    Tension member manufacturing

  3. 03

    Coating

  4. 04

    Surface machining and finishing

  5. 05

    Endless belt production in one piece

Materials and Processes

PET

Polyester

The most commonly used tension member, dimensionable for different tensile forces depending on specification.

BW

Cotton

Natural-fiber tension member for sliding applications with a low coefficient of friction.

Aramid

Aramid

Tension member with special tensile strength for applications with high power transmission.

Elastan

Elastane fiber blend

Tension member blend for applications that require length-elastic belts.

PU

Polyurethane (PU/PUR)

Economical all-rounder for coatings, elastic to rigid, plasticizer-free and suitable for food contact.

CR

Neoprene (polychloroprene rubber)

Coating for high-performance, antistatic belts with good chemical resistance.

VMQ

Silicone

Coating with high temperature resistance and hygiene, e.g. for the food sector.

PVC

PVC

Alternative coating material (limited source information).

Components

BGK endless belt
BGK endless beltEndless belt production · Conveying and drive
Endless belt
Endless beltBelt production · Conveying and drive
Tension member
Tension memberTension member · Belt construction kit

Inside the production

Granulate
Granulate
Belt machining
Belt machining
Yellow belt on rollers in the laboratory
Yellow belt on rollers in the laboratory
Black neoprene belt in the laboratory
Black neoprene belt in the laboratory
Blue silicone belt in the laboratory
Blue silicone belt in the laboratory

Industries

Conveying and driveFood sectorConveying and drive (general industry)Food sector (hygiene-critical applications)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of true endless belts (drive and conveyor belts without a splice joint)Plastics–10000 mm––Polyester, Cotton, Aramid, Elastane fiber blend, Polyurethane, Neoprene (polychloroprene rubber), Silicone
Coating of endless belts (one or both sides, including coating of third-party products)Surface––––Polyurethane, Neoprene, Silicone
Surface machining of the belts: punching, stamping, grooving, milling, guide profiles, cleats,Machining––––Polyurethane, Neoprene, Silicone

Additional services

Custom manufacture of true endless belts (without a splice joint) in lengths up to 10,000 mmCoating of products from other manufacturersSurface machining: punching, stamping, grooving, millingEquipping with guide profiles, cleats and patternsApplication-based consultation (BGK BANDBAUKASTEN: tension member, coating, machining)
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