Development, manufacture and converting of custom films, nonwovens and laminates for a wide range of industrial sectors
BHL Plastics GmbH
Königswinter-OberpleisNew on Amplifa
About BHL Plastics
BHL Plastics GmbH is a medium-sized company with over 40 years of experience in plastics processing. The company develops, produces and converts custom films, multi-layer films, nonwovens and laminates to customer specification, among others for the construction, food, chemical, electrical, medical/pharmaceutical, automotive and textile industries. Its manufacturing capabilities include blown film extrusion (mono and coex, layflat widths 150–2,600 mm, thicknesses 0.015–0.4 mm), flat film extrusion, calendering of nonwoven/film laminates up to 3,400 mm width, and finishing through flexographic printing with up to eight colours, metallization, silicone coating, adhesive coating and hot needle perforation. Millimetre-precise converting is carried out in web widths from 100 to 3,400 mm. In addition to its own production, BHL Plastics offers contract manufacturing and private-label production. Production takes place at the headquarters in Königswinter-Oberpleis with its own laboratory, raw material warehouse and goods logistics; customers throughout Europe are supplied.
- Site
- Königswinter-Oberpleis
- Processes
- Blown film extrusion (mono and coex), Flat film extrusion, Calendering (nonwoven/film laminates), Hot needle perforation, Flexographic printing (printing), Converting / roll slitting / millimetre-precise cutting / narrow-width slitting (3" and 6" cores), Finishing: metallization, silicone coating (one-/both-sided), adhesive coating, Laminate production (diffusion-open/-tight, sealing)
- Materials
- PELD, PEMD, PEHD, PELLD, EVA, EVOH, PP, Electrically conductive raw materials
- Certificates
- ISO 9001:2015, ISO 9001, CE certification (product-related, external testing bodies)
- Industries
- Construction industry, Food industry, Chemical industry, Electrical industry, Medical industry and pharmaceuticals, Automotive industry
- 01
Development of films, laminates and nonwovens
- 02
Extrusion (blown and flat film)
- 03
Calendering
- 04
Finishing (printing, metallizing, siliconizing, adhesive coating)
- 05
Hot needle perforation
- 06
Converting/cutting
- 07
Quality inspection in own laboratory
- 08
Goods logistics and shipping
Sites
Königswinter-Oberpleis
DEHeadquarters, production, laboratory and warehouse
- Part weight / size
- Films 0.015–0.4 mm, web widths up to 3,400 mm
- Materials
- PE-LD, PE-MD, PE-HD, PE-LLD, EVA, EVOH, PP, aluminium foils, paper, nonwovens
- Offline calender (laminates up to 3,400 mm width)
- Blown film extrusion lines (mono and coex, 150–2,600 mm)
- Roll slitting machines (100–3,400 mm)
- Hot needle perforation machines
- Flexographic printing press (up to 8 colours, up to 3,200 mm)
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Blown film extrusion (mono and coex)Plastics | – | Layflat width up to 2,600 mm | – | – | PELD, PEMD, PEHD, PELLD, EVA, EVOH, PP, electrically conductive raw materials |
| Flat film extrusionPlastics | – | – | – | – | Plastics |
| Calendering (nonwoven/film laminates)Plastics | – | Laminates up to 3,400 mm width | – | – | Nonwoven and film composites |
| Hot needle perforationPlastics | – | – | – | – | Films, Nonwovens |
| Flexographic printing (printing)Surface | – | up to 3,200 mm | – | – | Films, Nonwovens, thermal laminates |
| Converting / roll slitting / millimetre-precise cutting / narrow-width slitting (3" and 6" cores)Plastics | millimetre-precise | Raw material web width 100 mm to 3,400 | – | – | Nonwoven and film composites, Aluminium foils, Paper, Plastic films |
| Finishing: metallization, silicone coating (one-/both-sided), adhesive coatingSurface | – | – | – | – | Films |
| Laminate production (diffusion-open/-tight, sealing)Plastics | – | – | – | – | Plastics, Nonwovens, Films |
| Development of films, laminates and nonwovens (incl. climate chamber ageing tests)Engineering | – | – | – | – | Plastics |
| Quality inspection in own laboratoryTesting | – | – | – | – | Films, Laminates |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Calender (offline calender) | – | – | Laminates up to 3,400 mm width | – | Königswinter |
| Blown film extrusion line (mono and coex) | – | – | Layflat widths 150 mm to 2,600 mm; thicknesses 0.015 mm to 0.4 mm | – | Königswinter |
| Roll slitting machine | – | – | Web widths 100 mm to 3,400 mm | – | Königswinter |
| Hot needle perforation machine | – | – | – | – | Königswinter |
| Flexographic printing press | – | – | Printing up to 3,200 mm width, films up to 8 colours, nonwovens up to 4 colours | – | Königswinter |
Additional services
Quality
Manufacturing and processing are monitored by a continuous QM concept, with extensive quality inspections in the company's own laboratory and by external bodies (among others TU Berlin, Kiwa Deutschland GmbH and Prüfinstitut Hoch/Innoform). Laminates and films are regularly measured and tested; artificial ageing tests are carried out in the climate chamber.
| Evidence | Königswinter-Oberpleis |
|---|---|
| ISO 9001 | |
| CE certification (product-related, external testing bodies) |
History
- 2021
First certification to DIN EN ISO 9001:2015 by TÜV Rheinland
- 2024
Recertification to ISO 9001:2015 (valid until 02.05.2027)