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bhyo. – Fertigung

CO₂-negative organic hydrogen from biogenic residual materials with patented hybrid reforming – decentralized and modular.

bhyo. Logo

BHYO GmbH

Ludwigshafen · Speyer · FrankenthalNew on Amplifa

HRB 66058, Amtsgericht LudwigshafenCommercial register
100 kg H₂/hCapacity per bh100 plant
approx. 100,000 inhabitantsPlant scope per plant
over 1,500 operating hoursDemonstration plant
3Locations

About bhyo.

BHYO GmbH (bhyo.), based in Ludwigshafen, develops and builds decentralized, modular plants for producing CO₂-negative organic hydrogen from locally arising biogenic residual materials such as biowaste, crop residues and sewage sludge. The foundation is the patented bhyo hydrogen technology, a hybrid reforming process that combines autothermal and allothermal heating in the reformer chamber, enabling pure process gas with a small footprint and high controllability. The commercial bh100 plant is designed for approximately 100,000 inhabitants and produces 100 kg of hydrogen per hour; in addition, around 2,000 kg of CO₂ are bound per hour and up to 28 kg of phosphate are recovered from the ash. The process heat can be fed into district heating networks or used for biomass drying. The technology was tested over 15 years in cooperation with industrial partners and using a demonstration plant with more than 1,500 operating hours. Customers include municipalities, municipal associations, the energy and hydrogen industries, and public transport operators; the plants serve residual material utilization rather than disposal and local, efficient energy supply.

Site
Ludwigshafen
Processes
Production of organic (CO₂-negative) hydrogen from biogenic residual materials (bhyo hydrogen, Hybrid gasification/reforming of biomass (combination of autothermal and allothermal heating), Gas purification, CO₂ separation and storage (carbon sink, approx. 2,000 kg/h CO₂ per bh100 plant), District heating generation (process heat for district heating network or biomass drying), Phosphate recovery from ash (approx. 28 kg/h, for fertilizer/pharmaceutical industry), Utilization of local residual material streams instead of disposal (decentralized, modular plants), Production of CO2-negative (organic) hydrogen from biogenic residual materials
Materials
Biowaste, Crop residues, Sewage sludge, Biogenic residual materials (general), Hydrogen (product, CO₂-negative), Carbon dioxide (product/output), Phosphate (output from ash), Organic Hydrogen (CO₂-negative)
Certificates
Demonstration plant (>1,500 operating hours), Patented process, ISO 9001
Industries
Hydrogen production, Energy supply, Climate protection/cleantech, Circular/residual materials economy, Public transport (ÖPNV), Agriculture (phosphate fertilizer)
  1. 01

    Acceptance of local biogenic residual materials (biowaste, crop residues,

  2. 02

    Hybrid gasification/reforming (patented bhyo hydrogen technology)

  3. 03

    Gas purification

  4. 04

    CO₂ separation and storage (carbon sink)

  5. 05

    Use of process heat (district heating/biomass drying)

  6. 06

    Phosphate recovery from ash

  7. 07

    Local supply of organic hydrogen

Input Materials & Processes

H2

Organic Hydrogen (CO₂-negative)

Product made from 100% biogenic, locally arising residual materials, e.g. for public transport fleets and municipal mobility.

Hybrid-Reformierung

bhyo hydrogen technology (hybrid reforming)

Patented process that combines autothermal and allothermal heating: small footprint, high controllability, pure process gas.

CO2

CO₂ Separation and Storage

Approx. 2,000 kg of CO₂ per hour stored and converted as a carbon sink per bh100 plant.

Fernwärme

District Heating Generation

Process heat is fed into the district heating network or used for drying the biomass.

Phosphat

Phosphate Recovery from Ash

Approx. 28 kg/h of phosphate from the ash, e.g. as fertilizer for agriculture or raw material for the pharmaceutical industry.

Biomasse

Biogenic Residual Materials (biowaste, crop residues, sewage sludge)

Flexible input mix from locally arising, difficult-to-utilize residual material streams; around 16 Mt/a arise in Germany.

Locations & Plants

Standort Ludwigshafen

Ludwigshafen

DE

Headquarters

Standort Speyer

Speyer

DE

Test plant (BioH2 project)

Materials
biogenic residual materials
  • Test plant with reformer
  • Gas purification
  • CO₂ separation
Standort Frankenthal

Frankenthal

DE

Planned modular pilot plant (KIPKI funding project)

Materials
biogenic residual materials
  • Modular pilot plant for hydrogen production

Outputs & Services

Organic Hydrogen (CO₂-negative)
Organic Hydrogen (CO₂-negative)Hybrid reforming · hydrogen production
bh100 plant (100 kg H₂/h)
bh100 plant (100 kg H₂/h)Modular plant design · energy supply

Inside the production

bhyo – organic hydrogen from biogenic residual materials
bhyo – organic hydrogen from biogenic residual materials
Groundbreaking ceremony for the BioH2 project in Speyer
Groundbreaking ceremony for the BioH2 project in Speyer
Funding of bhyo (BMWK)
Funding of bhyo (BMWK)
Autothermal heating in the reformer chamber
Autothermal heating in the reformer chamber
Allothermal heating via heat exchanger
Allothermal heating via heat exchanger
Patented hybrid technology
Patented hybrid technology

Industries

Hydrogen productionEnergy supplyClimate protection/cleantechCircular/residual materials economyPublic transport (ÖPNV)Agriculture (phosphate fertilizer)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of organic (CO₂-negative) hydrogen from biogenic residual materials (bhyo hydrogenEngineering––––biogenic residual materials (biowaste, crop residues,
Hybrid gasification/reforming of biomass (combination of autothermal and allothermal heating)Engineering––––biomass
Gas purificationEngineering–––––
CO₂ separation and storage (carbon sink, approx. 2,000 kg/h CO₂ per bh100 plant)Engineering––––carbon dioxide
District heating generation (process heat for district heating network or biomass drying)Engineering–––––
Phosphate recovery from ash (approx. 28 kg/h, for fertilizer/pharmaceutical industry)Engineering––––phosphate
Utilization of local residual material streams instead of disposal (decentralized, modular plants)Engineering––––biogenic residual materials, sewage sludge

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test plant for hydrogen production from biogenic residual materials (with reformer, gasbhyo1––Speyer
Demonstration plant (over 1,500 operating hours, numerous biomasses tested)bhyo1–––
bh100 plant (commercial modular plant, 100 kg hydrogen/h, 2,000 kg CO₂/h, 28 kg phosphate/h)bhyo bh100––––
Modular pilot plant for hydrogen production (KIPKI-funded)bhyo1––Frankenthal

Additional services

Production of CO2-negative (organic) hydrogen from biogenic residual materialsCO2 storage and conversion (carbon sink)District heating utilizationPhosphate recovery from ashdecentralized, local energy supplyResidual material utilization instead of disposal

Testing & Technology

The patented bhyo hydrogen technology was tested using a demonstration plant over more than 1,500 operating hours and with numerous types of biomass. The test plant in Speyer was extended with gas purification and CO₂ separation and successfully put into hot trial operation in July 2025.

EvidenceSpeyer
Demonstration plant (>1,500 operating hours)
Patented process
ISO 9001

History

  1. 2023

    Website launch and corporate communications of bhyo (homepage published September 2023)

  2. 2024

    Groundbreaking ceremony for the BioH2 project in Speyer

  3. 2025

    Commissioning of the test plant in Speyer (June) and successful first hot trial operation of the reformer (July); test plant was extended with gas purification and CO₂ separation

  4. 2026

    KIPKI funding from the state of Rhineland-Palatinate for a modular pilot plant for hydrogen production in Frankenthal (handover by State Secretary Dick-Walther)

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