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BINZ – Fertigung

Special-purpose vehicle manufacturing for emergency medical services, fire brigades, authorities and defence with locations in Ilmenau and Plauen

BINZ Logo

BINZ Automotive GmbH

Ilmenau (headquarters/production) · Plauen (production incl. paint shop) · Plüderhausen (Southern sales office & service)New on Amplifa

1936Founded (Lorcher Karosseriefabrik Binz & Co)
approx. 220Employees (2020)
approx. €56 millionRevenue (2020)
approx. 1,500 vehicles/yearAnnual capacity of the Plauen site
3.5 t / 4.6 tGVW of GRP sandwich or aluminium box bodies

About BINZ Automotive

BINZ Automotive GmbH, headquartered in Ilmenau (Thuringia), is a long-established manufacturer of special-purpose vehicles for emergency medical services, fire brigades, police and defence. The company manufactures ambulances (RTW), patient transport vehicles (KTW), emergency physician response vehicles (NEF), authorities and organisation vehicles (BOS), incident command vehicles, equipment trucks and crew transport vehicles as well as mobile medical technology for military use. The value chain includes body construction, vehicle modification, in-house development of GRP sandwich box bodies (up to 3.5 t GVW) and aluminium (up to 4.6 t GVW), interior fittings (BINZ Optima), painting as well as service and maintenance. Materials are steel, aluminium and glass-fibre reinforced plastic. In 2021, BINZ took over the MAN site in Plauen and founded BINZ Automotive Sachsen GmbH with over 200 employees and an annual capacity of around 1,500 vehicles. Customers include, among others, the Technisches Hilfswerk (Federal Agency for Technical Relief) and Mercedes-Benz AG; the vehicles are delivered throughout Germany and worldwide.

Site
Plüderhausen
Processes
Vehicle modification / conversion of base vehicles, Manufacture of GRP sandwich box bodies (in-house development, gross vehicle weight 3.5 t), Manufacture of aluminium box bodies (gross vehicle weight 4.6 t), Paint shop, Vehicle interior construction (BINZ Optima interior fittings, interior manufacturing), Body construction and repair, Service and maintenance of special-purpose vehicles (service base with workshop), Mobile medical technology for military use
Materials
GRP (glass-fibre reinforced plastic), Aluminium, Steel
Founded
1936
Employees
220
Industries
Emergency medical services, Fire brigades, Police and authorities, Defence/Military, Hospitals/occupational health services, Disaster relief (THW)
  1. 01

    Consulting and design

  2. 02

    Body construction and vehicle modification

  3. 03

    Manufacture of box bodies (GRP sandwich, aluminium)

  4. 04

    Vehicle interior construction (BINZ Optima)

  5. 05

    Paint shop (Plauen)

  6. 06

    Assembly and vehicle handover

  7. 07

    Service and maintenance

Materials and body technologies

Stahl

Steel

Material for body construction, conversions and repair work on base vehicles.

GFK

GRP (glass-fibre reinforced plastic)

In-house developed GRP sandwich box body for base vehicles with 3.5 t gross vehicle weight.

Al

Aluminium

Aluminium box body for base vehicles with twin tyres and 4.6 t gross vehicle weight.

Locations

Standort Ilmenau

Ilmenau

DE

Headquarters and production

Materials
Steel, GRP, aluminium
Standort Plauen

Plauen

DE

Production site (BINZ Automotive Sachsen GmbH) incl. paint shop

Lot size
approx. 1,500 vehicles/year
Materials
Steel, GRP, aluminium
  • Paint shop
Standort Plüderhausen

Plüderhausen

DE

Southern sales branch and service base with workshop

  • Workshop

Vehicles and components

Paediatric emergency physician vehicle (Baby-NEF)
Paediatric emergency physician vehicle (Baby-NEF)Special-purpose vehicle manufacturing · Emergency medical services
Equipment truck (GKW)
Equipment truck (GKW)Vehicle conversion · Disaster relief/THW
Crew transport vehicle (MTW)
Crew transport vehicle (MTW)Vehicle conversion · Fire brigade

Inside the production

Commissioning of a Baby-NEF at the SRH Zentralklinikum Suhl
Commissioning of a Baby-NEF at the SRH Zentralklinikum Suhl
Baby-NEF in operation for a neonatology specialist team
Baby-NEF in operation for a neonatology specialist team
Special-purpose vehicles from BINZ Automotive
Special-purpose vehicles from BINZ Automotive

Industries

Emergency medical servicesFire brigadesPolice and authoritiesDefence/MilitaryHospitals/occupational health servicesDisaster relief (THW)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly––––Steel, GRP (glass-fibre reinforced plastic), Aluminium
Vehicle modification / conversion of base vehiclesAssembly–––––
Manufacture of GRP sandwich box bodies (in-house development, gross vehicle weight 3.5 t)Plastics––3.5 t–GRP (glass-fibre reinforced plastic)
Manufacture of aluminium box bodies (gross vehicle weight 4.6 t)Assembly––4.6 t–Aluminium
Paint shopSurface–––––
Vehicle interior construction (BINZ Optima interior fittings, interior manufacturing)Assembly–––––
Body construction and repairAssembly––––Steel, GRP (glass-fibre reinforced plastic)
Service and maintenance of special-purpose vehicles (service base with workshop)Engineering–––––
Mobile medical technology for military useEngineering–––––

Additional services

Vehicle modificationSpecial-purpose vehicle manufacturing (RTW, KTW, NEF, BOS, incident command vehicles)mobile medical technology for military useConsulting and salesService base/workshopTraining

Reference customers

Technisches Hilfswerk (Federal Agency for Technical Relief, THW)Mercedes-Benz AG (Stuttgart-Untertürkheim plant)Markus Haas Vermietung von SonderfahrzeugenSRH Zentralklinikum SuhlFire brigade Windischleuba/Pöppschen

History

  1. 1936

    Foundation of the Lorcher Karosseriefabrik Binz & Co by Michael BINZ; start of the construction of special-purpose vehicles and ambulances.

  2. 1955

    BINZ ambulance with all-steel body on Mercedes-Benz 180/180 D/190.

  3. 1965

    First BINZ ambulance on an extended chassis as well as the first accident rescue and emergency physician vehicles.

  4. 2000

    Presentation of the in-house developed GRP sandwich box body (3.5 t) and an aluminium box body (4.6 t) on a Mercedes-Benz Sprinter basis.

  5. 2015

    Acquisition by the main shareholder; expansion into a technology leader in special-purpose vehicle manufacturing.

  6. 2021

    Takeover of the MAN site in Plauen effective 1.4.2021; foundation of BINZ Automotive Sachsen GmbH and start of production of BINZ special-purpose vehicles.

  7. 2024

    Handover of the first equipment trucks to the Technisches Hilfswerk (Federal Agency for Technical Relief) as well as an NEF to the occupational health service of the Mercedes-Benz plant in Stuttgart-Untertürkheim.

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