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Manufacturer of bioplastic compounds, recyclates and biomass-balanced plastics for injection molding and extrusion

BI

BIO-FED (Zweigniederlassung der AKRO-PLASTIC GmbH)

Cologne · NiederzissenNew on Amplifa

More than a decade of materialCompany
Branch of AKRO-PLASTICLegal form
2 locations: Cologne (headquarters) andLocations
2nd place "Product of the Year 2025"Awards

About BIO-FED

BIO-FED is a manufacturer of plastic compounds based in Cologne and part of the international Feddersen Group. The company is a branch of AKRO-PLASTIC GmbH in Niederzissen and has been developing material solutions as alternatives to conventional plastics for more than a decade. The portfolio includes the brands M·VERA® (biodegradable bioplastics), M·BIOBASE® (biomass-balanced or bio-based compounds), M·CYCLOSE® (recyclates from PCR and PIR sources) as well as masterbatches (AF-Eco®, AF-CirColor®). Through the parent company, access is available to state-of-the-art compounding and laboratory facilities, material testing and analytical laboratories, and a processing pilot plant. In addition, BIO-FED offers engineering and consulting services: material selection, custom compound development in its own R&D laboratory, part and tool design, Moldflow and AI-supported simulations, process engineering optimization, LCA and carbon footprint analyses, as well as consulting on regulations such as PPWR and ELV. Customer industries include, among others, consumer goods, automotive and agriculture (e.g. mulch films).

Site
Köln
Processes
Compounding / compound production (plastic compounds), Injection molding compounds (offer/material development for injection molding), Material development and testing (R&D laboratory, material testing and analytical laboratories), Part and tool design, fill simulations (Moldflow), process optimization for plastics, Masterbatch production (AF-Eco®, AF-CirColor®), Material selection consulting, Development of custom compounds (own R&D with in-house laboratory), Circular solutions / take-back, sorting and processing operations
Materials
rPE 068 UBQ10 nat (100% PCR-rPE, 10% household waste filler), rPE 055 UBQ20 nat (100% PCR-rPE, 20% household waste filler), rPE 044 UBQ30 nat (100% PCR-rPE, 30% household waste filler), rPE (recycled polyethylene), PP homo with 30% PCR recyclate, PPC (impact-resistant at low temperatures, biomass-balanced), PPH (biomass-balanced polypropylene), PPH with glass fibers (30% GF)
Certificates
DIN EN ISO 9001:2015, ISO 50001:2018, ISCC PLUS, DIN EN ISO 13432 (compostability, TÜV AUSTRIA), EN 17033 (soil biodegradability, DIN CERTCO), ISO/IEC 27001, ISO 9001:2015, EN 13432 (compostability, product-specific), EN 17033 (soil biodegradability, product-specific)
Industries
Consumer goods, Automotive, Agriculture, Non-food injection molding applications, Agriculture (mulch films)
  1. 01

    Raw material procurement (bio-based, mass-balanced or recyclate)

  2. 02

    Material development and testing in the in-house R&D laboratory

  3. 03

    Compounding (via AKRO-PLASTIC GmbH, Niederzissen)

  4. 04

    Masterbatch production

  5. 05

    Quality inspection and batch consistency

  6. 06

    Engineering services: part/tool design, simulations

  7. 07

    Consulting on regulations, LCA and circular solutions

  8. 08

    Sales via the global network of the Feddersen Group

Materials and Processes

M·VERA®

Biodegradable bioplastics

Biodegradable compounds, e.g. certified to EN 13432 (industrial composting) or EN 17033 (soil biodegradability), among others for mulch films.

M·BIOBASE®

Biomass-balanced or bio-based compounds (PP, PPC, PLA)

ISCC PLUS-certified compounds based on renewable feedstocks such as plant oils and used oils, some with glass or wood fibers.

M·CYCLOSE®

Recyclates (rPE, rPP, rABS, rPMMA, rPBT)

Compounds with certified PCR or PIR recyclate content, e.g. rPE from 100% post-consumer material with UBQ filler made from household waste.

AF-Eco®/AF-CirColor®

Masterbatches

Color and masterbatch solutions, also based on PCR recyclates (partner: AF-COLOR).

Locations

Cologne

DE

Headquarters, sales, consulting and services

Materials
Bioplastics, recyclates, masterbatches

Niederzissen

DE

Parent company AKRO-PLASTIC GmbH: compounding, processing pilot plant, material testing and analytical laboratories

Materials
Engineering plastics, bioplastics, recyclates
  • Compounding lines
  • Laboratory equipment

Industries

Consumer goodsAutomotiveAgricultureNon-food injection molding applicationsAgriculture (mulch films)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Compounding / compound production (plastic compounds)Plastics––––rPE, rABS, rPMMA, rPBT, rPP, PP (biomass-balanced), PLA, PPC, Bioplastics, Recyclates
Injection molding compounds (offer/material development for injection molding)Plastics––––rPE, PP, PPC, PLA, rPE with UBQ filler
Material development and testing (R&D laboratory, material testing and analytical laboratories)Testing––––Plastics
Part and tool design, fill simulations (Moldflow), process optimization for plasticsEngineering––––Bioplastics, Recyclates
Masterbatch production (AF-Eco®, AF-CirColor®)Plastics––––Plastics, PCR recyclates

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Compounding linesAKRO-PLASTIC GmbH (parent company, Niederzissen)–––Niederzissen

Additional services

Material selection consultingDevelopment of custom compounds (own R&D with in-house laboratory)Circular solutions / take-back, sorting and processing operationsPart design and tool design (design for recycling/repairability)Process engineering optimizationSimulations (functional, load, Moldflow/process simulations, AI-supported optimization)Consulting on regulatory requirements (PPWR, ELV, PFAS, etc.)Carbon footprint and LCA analyses

Quality and Certifications

AKRO-PLASTIC, BIO-FED and AF-COLOR are certified to DIN EN ISO 9001:2015 (quality management) and ISO 50001:2018 (energy management); in addition, there is ISO/IEC 27001 certification, ISCC PLUS chain of custody, and product-specific biodegradability certifications (TÜV AUSTRIA, DIN CERTCO). Material testing and analytical laboratories ensure batch consistency and raw material quality.

EvidenceCologne
ISO 9001:2015
ISO 50001:2018
ISCC PLUS
ISO/IEC 27001
EN 13432 (compostability, product-specific)
EN 17033 (soil biodegradability, product-specific)

History

  1. BIO-FED has been developing material solutions for more than a decade; the Feddersen Group has been building plastics expertise for over 50 years

  2. 2025

    2nd place "Product of the Year 2025" in the Materials category for M·BIOBASE®

  3. 2026

    3rd place "Product of the Year 2026" for M·VERA® GP1065

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