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Biotech Energy – Fertigung

Develops conversion plants that produce protein-based animal feed and Bioethanol 2.0 from residual feed grain

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Biotech Energy Farm Holding GmbH

Hamburg · BucharestNew on Amplifa

2023Founded (BEFH GmbH, Hamburg)
60–100+ kt/yearPlanned bioethanol plant capacity per plant
4.000 lPilot test 2016

About Biotech Energy

Biotech Energy Farm Holding GmbH (BEFH), headquartered in Hamburg, develops and operates conversion plants based on its own BIOTECH ENERGY TECHNOLOGY® process. In a novel circular process, protein-containing feed grain is processed into enhanced animal feed for ruminants; the resulting residual materials are converted into 2nd-generation bioethanol and bio-CO2. The feed produced can reduce the methane emissions of cattle by up to 90 %, while the bioethanol serves as a fuel component (E10 to E85, D95), as a raw material for bioplastics and as a basis for Sustainable Aviation Fuel (SAF). Further product lines are fertilizers and raw materials for biodegradable plastics. Process development began in the early 2010s in cooperation with plant manufacturer GEA-Wiegand; the technology is registered as a utility model with the German Patent and Trademark Office. The first commercial plant (Phoenix 1) is planned in Romania; planned plant capacities are 60 kt to over 100 kt of bioethanol per year.

Site
Hamburg
Processes
Production of bioethanol 2.0 (2nd generation) from residual materials of protein feed production, Production of protein-based animal feed for ruminants from feed grain (circular process,, Production of bio-CO2 (biogenic carbon dioxide) as a by-product of the conversion process, Production of bioplastics raw materials (raw material for biodegradable plastics) based on, Production of fertilizers (fertilizer) as a product offering, Protein-based animal feed (ruminants), Bioethanol 2.0 (2nd generation), Bio-CO2
Materials
Feed grain (protein-containing, residual materials from feed production), Bioethanol (2nd generation), Bio-CO2, Protein-based animal feed, Bioplastics (raw material), Fertilizer, BIOTECH ENERGY TECHNOLOGY®, 2nd-Generation Bioethanol
Certificates
Utility model (ownership) at the German Patent and Trademark Office, Munich, Utility model (DPMA Munich)
Founded
2023
Industries
Fuel/mineral oil industry (E10–E85, D95), Aviation (SAF), Plastics/Bioplastics, Animal feed/Agriculture, Agriculture (fertilizer), CO2 utilization
  1. 01

    Feed grain (residual materials from feed production)

  2. 02

    Processing into protein-based animal feed

  3. 03

    Conversion of the residual materials

  4. 04

    Bioethanol 2.0

  5. 05

    Bio-CO2

  6. 06

    Raw materials for bioplastics and fertilizers

Materials and Processes

BET

BIOTECH ENERGY TECHNOLOGY®

Proprietary conversion process for the simultaneous production of protein feed and bioethanol 2.0 from protein-containing feed grain.

ETH-2G

2nd-Generation Bioethanol

Fuel component for E10–E85 and D95 as well as a basis for bioplastics and SAF.

BIO-CO2

Bio-CO2

Biogenic carbon dioxide as a by-product of the conversion process.

FEED

Protein-Based Animal Feed

Feed for ruminants that can reduce the methane emissions of cattle by up to 90 %.

BIO-PLA

Bioplastics Raw Material

Raw material for biodegradable plastics based on bioethanol.

FERT

Fertilizer

Fertilizer as a further product offering of the circular process.

Locations

Standort Hamburg

Hamburg

DE

Company headquarters / Holding (BEFH GmbH)

Bucharest

RO

Planned first commercial conversion plant Phoenix 1 (Biotech-Energy S.R.L.)

Materials
Feed grain
  • Conversion plant BIOTECH ENERGY TECHNOLOGY® (Phoenix 1, in planning)

Products

Bioethanol 2.0
Bioethanol 2.0Conversion process · Fuel/mineral oil industry
Protein-Based Animal Feed
Protein-Based Animal FeedCircular process · Animal feed/agriculture
Bio-CO2
Bio-CO2Conversion process · CO2 utilization

Inside the production

Where innovation takes root
Where innovation takes root

Industries

Fuel/mineral oil industry (E10–E85, D95)Aviation (SAF)Plastics/BioplasticsAnimal feed/AgricultureAgriculture (fertilizer)CO2 utilizationAnimal feed/Agriculture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of bioethanol 2.0 (2nd generation) from residual materials of protein feed productionEngineering–––60 kt to well over 100 kt per yearProtein-containing feed grain
Production of protein-based animal feed for ruminants from feed grain (circular process,Engineering––––Feed grain (protein-containing)
Production of bio-CO2 (biogenic carbon dioxide) as a by-product of the conversion processEngineering–––––
Production of bioplastics raw materials (raw material for biodegradable plastics) based onPlastics––––Bioethanol
Production of fertilizers (fertilizer) as a product offeringEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bioethanol conversion plant (type BIOTECH ENERGY TECHNOLOGY®, project Phoenix 1, first commercialBiotech-Energy S.R.L. Phoenix 11–2024 (ProjRomania

Additional services

Protein-based animal feed (ruminants)Bioethanol 2.0 (2nd generation)Bio-CO2Bioplastics raw materialsFertilizerSustainable Aviation Fuel (SAF) as an application

Reference customers

GEA-Wiegand (cooperation partner plant engineering, not a customer)

Quality and Intellectual Property

The technology is registered as a utility model with the German Patent and Trademark Office in Munich. Information on standard certifications is not available.

EvidenceHamburg
Utility model (DPMA Munich)

History

  1. 2010

    Start of testing of the chemical processes by Bernd Ahlers in cooperation with GEA-Wiegand

  2. 2010–2015

    First feasibility studies, investigations and tests on existing plants

  3. 2015

    Feeding tests with concentrated feed on dairy cows by the State Institute of Saxony-Anhalt

  4. 2016

    Development and start of construction of a feed/ethanol plant in Hungary; pilot test with 4,000 liters

  5. 2017

    The Hungarian government stops the project

  6. 2019

    Registration of the technology with the German Patent and Trademark Office in Munich

  7. 2023

    Founding of BEFH GmbH in Hamburg for financing and operations management

  8. 2024

    Founding of Biotech-Energy S.R.L. in Bucharest; realization of the first conversion plant Phoenix 1 in Romania targeted

  9. 2025

    Technology registered as a utility model and declared ready for production

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