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Bisotherm – Fertigung

Development and distribution of lightweight concrete masonry blocks, chimney systems, dry fills and mortars based on natural pumice.

Bisotherm Logo

Bisotherm GmbH

Mülheim-Kärlich · Neuwied · Plaidt · UrmitzNew on Amplifa

1985Founding of Bisotherm GmbH
1918Founding of Dr. Carl Riffer Baustoffwerke
1850Start of masonry block production in Mülheim-Kärlich
6Headquarters and supply plants in Rhineland-Palatinate and

About Bisotherm

Since 1985, Bisotherm GmbH has developed and distributed lightweight concrete masonry blocks and system products for solid residential and commercial construction. The product range includes thermally insulating exterior wall blocks for monolithic wall constructions, solid interior wall blocks, supplementary and system components, dry fills, mortars, wall temperature conditioning, as well as chimney and exhaust systems. Production is based on mineral aggregates, in particular natural pumice, which is extracted and processed within the group of companies by the Dr. Carl Riffer Baustoffwerke and ROTEC GmbH & Co. KG. The masonry blocks are manufactured in the company's own plant in Mülheim-Kärlich and in supply plants in Plaidt; fills and winter de-icing agents are produced in Neuwied, chimney systems at J. Hillen GmbH in Neuwied. Ceramic flue pipes for the chimney systems are manufactured by the extrusion process. In addition, the company offers training courses for planners, construction companies and installers through the BisoAkademie. Bisotherm GmbH is part of Dr. Carl Riffer Baustoffwerke GmbH & Co. KG, which since 2019 has been the sole shareholder of Bisotherm and ROTEC.

Site
Mülheim-Kärlich
Processes
Manufacture of lightweight concrete masonry blocks (exterior wall blocks BISOPLAN, BISOMARK,, Manufacture of interior wall masonry blocks (NORMAPLAN Vbl/Hbl, BISOPHON, BisoBims hollow blocks), Extrusion process for ceramic flue pipes (chimney systems BISOAIRSTREAM), Manufacture of dry fills (BISOTHERM dry fill, BISOPHON acoustic fill, BISOLIT, Processing of natural pumice (crushing, sieving, drying, washing) into lightweight aggregates and, Manufacture of mortars (bed joint mortar M10, thin-bed mortar DBM), Manufacture of half-timbered blocks and clay blocks (BISOCLAY), Manufacture of supplementary and system components (U-blocks, lintels, ring beam formwork,
Materials
Natural pumice, Lightweight concrete, Lime-bound lightweight concrete, Clay, Pumice gravel (dried, mixed with basalt and slate), Perlite (expanded), Expanded silicate rock of volcanic origin, Ceramics
Certificates
Blue Angel (RUTSCH-EX), Notified body 0794 (Factory production control), CE marking / declarations of performance
Founded
1985
Industries
Residential construction, Commercial construction, Building materials trade, Winter services, Building renovation and heritage conservation, Building renovation / heritage conservation (half-timbered, historic buildings)
  1. 01

    Extraction of natural pumice from regional pumice deposits

  2. 02

    Processing: washing, crushing, sieving, drying into defined grain sizes

  3. 03

    Production of lightweight aggregates and granulates

  4. 04

    Manufacture of masonry blocks, fills, mortars and system components

  5. 05

    Extrusion of ceramic flue pipes for chimney systems

  6. 06

    Distribution and technical consulting for planners and installers

Raw Materials and Materials

NB

Natural pumice

Volcanic raw material processed into lightweight aggregates for lightweight concrete masonry blocks, fills and winter de-icing agents.

LB

Lightweight concrete

Material of the masonry blocks for exterior and interior walls with combined requirements for thermal, sound and fire protection.

KLB

Lime-bound lightweight concrete

Material of the half-timbered infill block for the infilling and renovation of half-timbered structures.

LM

Clay

Component of BISOCLAY clay blocks with pumice aggregate for diffusion-open wall structures in historic buildings.

BG

Pumice gravel

Dried pumice gravel mixed with basalt and slate as the basis of BISOPHON acoustic fill.

PE

Perlite (expanded)

Lightweight aggregate of the BISOLIT perlite fill for thermal insulation of attic and timber-beam ceilings.

Ker

Ceramics / fireclay

Extruded ceramic flue pipes or tongue-and-groove fireclay pipes as the core of the BISOAIRSTREAM chimney systems.

DÄM

Mineral and organic insulating materials

Integrated thermal insulation cores of the Bisomark exterior wall blocks.

M10

Mortar according to EN 998-2 (M10)

Thin-bed mortar and bed joint mortar for laying Bisotherm precision blocks.

CMA

Calcium magnesium acetate / potassium formate

De-icing components of the combined winter de-icing agent RUTSCH-EX SUPERGRIP.

Headquarters and Supply Plants

Standort Mülheim-Kärlich (Administration)

Mülheim-Kärlich (Administration)

DE

Headquarters and administration

Mülheim-Kärlich (Plant 1)

DE

Production of lightweight concrete masonry blocks (Dr. Carl Riffer Baustoffwerke)

Materials
Lightweight concrete, natural pumice
Standort Neuwied (Fills, RUTSCH-EX)

Neuwied (Fills, RUTSCH-EX)

DE

Production of dry fills and winter de-icing agents (Dr. Carl Riffer Baustoffwerke)

Materials
Pumice gravel, perlite, expanded silicate rock
Standort Neuwied (Chimney systems)

Neuwied (Chimney systems)

DE

Supply plant for chimney systems (J. Hillen GmbH)

Materials
Ceramics, fireclay

Plaidt

DE

Supply plant for masonry blocks (Rausch Therm Stein GmbH, Plant 3)

Materials
Lightweight concrete, natural pumice
Standort Urmitz

Urmitz

DE

Supply plant for raw materials: washed pumice, substrates, lightweight aggregates (ROTEC GmbH & Co. KG)

Materials
Natural pumice

Products

Exterior wall masonry blocks BISOPLAN / BISOMARK
Exterior wall masonry blocks BISOPLAN / BISOMARKLightweight concrete · Residential construction
Interior wall blocks NORMAPLAN / BISOPHON
Interior wall blocks NORMAPLAN / BISOPHONLightweight concrete · Residential construction
Supplementary systems (U-blocks, lintels, floor edge elements)
Supplementary systems (U-blocks, lintels, floor edge elements)Lightweight concrete · Masonry construction
Half-timbered and clay blocks BISOCLAY
Half-timbered and clay blocks BISOCLAYLightweight concrete/clay · Building renovation
Chimney system BISOAIRSTREAM LAS-F
Chimney system BISOAIRSTREAM LAS-FCeramic extrusion · Building services
Fine particulate separator LAS-F PRO
Fine particulate separator LAS-F PROCeramic system · Building services
Thin-bed and bed joint mortars
Thin-bed and bed joint mortarsMortar · Masonry construction
Dry fills BISOPHON / BISOLIT
Dry fills BISOPHON / BISOLITMineral fill · Floor construction
Winter de-icing agent RUTSCH-EX
Winter de-icing agent RUTSCH-EXPumice granulate · Winter services

Inside the production

Solid construction with Bisotherm systems
Solid construction with Bisotherm systems
Half-timbered block for panel infill renovation
Half-timbered block for panel infill renovation
BISOCLAY clay block
BISOCLAY clay block
Chimney systems overview
Chimney systems overview
BISOAIRSTREAM chimney
BISOAIRSTREAM chimney
Room temperature conditioning systems (BisoHeat)
Room temperature conditioning systems (BisoHeat)
BISOAIRSTREAM chimney systems
BISOAIRSTREAM chimney systems
Bisotherm
Bisotherm

Industries

Residential constructionCommercial constructionBuilding materials tradeWinter servicesBuilding renovation and heritage conservationBuilding renovation / heritage conservation (half-timbered, historic buildings)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of lightweight concrete masonry blocks (exterior wall blocks BISOPLAN, BISOMARK,Casting––––Lightweight concrete, Natural pumice, mineral lightweight aggregates
Manufacture of interior wall masonry blocks (NORMAPLAN Vbl/Hbl, BISOPHON, BisoBims hollow blocks)Casting––––Lightweight concrete, Natural pumice
Extrusion process for ceramic flue pipes (chimney systems BISOAIRSTREAM)Plastics–1.00 m (pipe length)––Ceramics, Fireclay
Manufacture of dry fills (BISOTHERM dry fill, BISOPHON acoustic fill, BISOLITCasting––––expanded silicate rock of volcanic origin, pumice gravel, perlite, basalt, slate
Processing of natural pumice (crushing, sieving, drying, washing) into lightweight aggregates andCasting––––Natural pumice
Manufacture of mortars (bed joint mortar M10, thin-bed mortar DBM)Casting––––Mortar according to EN 998-2
Manufacture of half-timbered blocks and clay blocks (BISOCLAY)Casting––––Clay, pumice aggregate, lime-bound lightweight concrete
Manufacture of supplementary and system components (U-blocks, lintels, ring beam formwork,Casting–3.50 m (lintels overall length)––Lightweight concrete, Natural pumice, mineral/organic insulating materials
Manufacture of winter de-icing agents (RUTSCH-EX, RUTSCH-EX SUPERGRIP)Casting––––Natural pumice, pumice stone granulate, calcium magnesium acetate, potassium formate
Manufacture of chimney and exhaust systems (LAS-F, LAS-F PRO with fine particulate separator, HS,Assembly––––Ceramics, Fireclay

Additional services

Consulting and technical support for planners, construction companies and installersBisoAkademie training courses on construction practice, building physics, structural analysis andDownload of technical documentation, EPDs, declarations of performance, CE markings and

Quality and Certification

Factory production control of the masonry block production is monitored by the notified body Güteschutz und Landesverband Beton- und Bimsindustrie Rheinland-Pfalz e. V. (No. 0794). Declarations of performance, CE markings and EPDs are available for the products; RUTSCH-EX is awarded the Blue Angel eco-label.

EvidenceMülheim-KärlichPlaidt
Notified body 0794 (Factory production control)
CE marking / declarations of performance
Blue Angel (RUTSCH-EX)

History

  1. 1850

    Production of masonry blocks from natural pumice in Mülheim-Kärlich dates back to this year.

  2. 1918

    Founding of Dr. Carl Riffer Baustoffwerke.

  3. 1970

    Distribution of the masonry block products under the Bisotherm brand name since the 1970s.

  4. 1985

    Founding of Bisotherm GmbH; development and distribution of lightweight concrete masonry blocks and system products.

  5. 2010

    Processing of natural pumice at the Neuwied site with modern plant technology.

  6. 2019

    Dr. Carl Riffer Baustoffwerke GmbH & Co. KG becomes the sole shareholder of ROTEC GmbH & Co. KG and Bisotherm GmbH.

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