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Black Semiconductor – Fertigung

Develops Integrated Graphene Photonics (IGP™) for the integration of photonics and electronics on a single wafer.

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Black Semiconductor GmbH

Aachen (DE) · Netherlands (Applied Nanolayers)New on Amplifa

2020Founded
15,000 m²Production area FabONE, Aachen
300 mmWafer size (FabONE pilot line)
200 mmWafer platform Applied Nanolayers (NL)

About Black Semiconductor

Black Semiconductor is a semiconductor company founded in Aachen in 2020 that develops the integration of photonics and electronics on the same wafer. At its core is the proprietary IGP™ technology (Integrated Graphene Photonics): wafer-scale, single-crystal graphene is produced by CVD with epitaxial growth on an engineered substrate and integrated into chips using CMOS-compatible processes (BEOL). Based on this, graphene-based photodetectors (photo-thermoelectric and bolometric, bandwidth over 500 GHz), modulators and electronic-photonic chips (EPIC) are created. In addition, the company develops glass panel interposers with optical waveguides. Customer industries are the semiconductor industry as well as datacenters and high-performance computing (HPC, AI) with chip-to-chip communication. The FabONE headquarters in Aachen comprises 15,000 m² of production and 2,000 m² of office space; a scalable pilot line for 300-mm wafer technology is being built there. In 2025, Black Semiconductor acquired the Dutch graphene specialist Applied Nanolayers with an industrial 200-mm wafer platform for volume production of graphene.

Site
Aachen
Processes
CVD growth of single-crystal graphene (epitaxial growth on engineered substrate), Wafer-scale transfer and integration of single-layer graphene onto wafers (high-temperature, Graphene-based photodetectors (photo-thermoelectric effect, bolometric, bandwidth >500, Graphene modulators (two graphene layers with insulator, light modulation via Pauli blocking), Integrated Graphene Photonics™ (IGP) – CMOS-compatible integration of photonics and electronics on, Glass Panel Interposer – electrical connections with dense optical waveguides, Wafer-scale single-crystal graphene production (CVD, epitaxial growth), Integrated Graphene Photonics (IGP™): photodetectors and modulators on chip wafers
Materials
Graphene (single-crystal, wafer-scale), Glass (Glass Panel Interposer), Single-Crystal Graphene (wafer-scale), Integrated Graphene Photonics™, Electronic-Photonic Chip (EPIC)
Founded
2020
Industries
Semiconductor industry, Datacenter / High-Performance Computing (HPC, AI), Chip-to-Chip Communication / Interconnects
  1. 01

    CVD growth of single-crystal graphene (epitaxial, engineered substrate)

  2. 02

    Wafer-scale transfer and integration onto wafers

  3. 03

    Interface engineering, dielectric capping, CMOS-compatible contact formation

  4. 04

    Device integration: photodetectors, modulators, EPIC

  5. 05

    Characterization & device validation

Materials & Processes

CVD

Single-Crystal Graphene (wafer-scale)

Single-crystal, low-defect graphene produced by chemical vapor deposition with epitaxial growth for high-speed and energy-efficient semiconductor devices.

IGP

Integrated Graphene Photonics™

CMOS-compatible integration of graphene photonics and electronics on a single wafer (BEOL), including on 5nm/3nm CMOS nodes.

GPI

Glass (Glass Panel Interposer)

Glass panel interposer with dense optical waveguides for electrical connections and optical chip-to-chip communication.

EPIC

Electronic-Photonic Chip (EPIC)

Integration of electronic IC and photonic IC on a single wafer for chip-to-chip optical interconnects.

Sites

Standort Aachen (FabONE)

Aachen (FabONE)

DE

Headquarters, production & administration; pilot line for 300-mm wafer technology (construction start 2026)

Materials
Graphene, silicon, glass
  • Scalable pilot line for 300-mm wafer technology
Standort Netherlands (Applied Nanolayers)

Netherlands (Applied Nanolayers)

NL

Graphene production on an industrial 200-mm wafer platform (acquisition March 2025)

Materials
Graphene
  • Industrial 200-mm wafer platform for graphene production

Components & Products

Electronic-Photonic Chip (EPIC)
Electronic-Photonic Chip (EPIC)IGP™ · Semiconductor / Chip-to-Chip Communication
Graphene Photonics on Chip Wafers
Graphene Photonics on Chip WafersIGP™ · Datacenter / HPC

Inside the production

FabONE headquarters in Aachen (aerial view)
FabONE headquarters in Aachen (aerial view)
Infographic energy/capacity gains
Infographic energy/capacity gains
SPARK Award 2025
SPARK Award 2025
German Founders' Award – Finalist
German Founders' Award – Finalist

Industries

Semiconductor industryDatacenter / High-Performance Computing (HPC, AI)Chip-to-Chip Communication / Interconnects

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CVD growth of single-crystal graphene (epitaxial growth on engineered substrate)Semiconductor manufacturing–300 mm wafer (pilot line)––Graphene, Carbon
Wafer-scale transfer and integration of single-layer graphene onto wafers (high-temperatureSemiconductor manufacturing––––Graphene
Graphene-based photodetectors (photo-thermoelectric effect, bolometric, bandwidth >500Semiconductor manufacturing––––Graphene
Graphene modulators (two graphene layers with insulator, light modulation via Pauli blocking)Semiconductor manufacturing––––Graphene
Integrated Graphene Photonics™ (IGP) – CMOS-compatible integration of photonics and electronics onSemiconductor manufacturing–300 mm wafer––Graphene, Silicon
Glass Panel Interposer – electrical connections with dense optical waveguidesSemiconductor manufacturing––––Glass

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pilot line for 300-mm wafer technology (FabONE)––15,000 m² production area, 2,000 m² office2025 (BaubAachen
Industrial 200-mm wafer platform for graphene production (acquired from Applied Nanolayers)Applied Nanolayers––2025 (AkquNetherlands

Additional services

Wafer-scale single-crystal graphene production (CVD, epitaxial growth)Integrated Graphene Photonics (IGP™): photodetectors and modulators on chip wafersCMOS-compatible manufacturing integration (BEOL)300-mm wafer pilot line (FabONE)Glass panel interposer with optical waveguidesElectronic-Photonic Chip (EPIC, integration of EIC + PIC)

History

  1. 2020–22

    Official founding by Daniel and Sebastian Schall; €11.2 million VC financing including public funding, co-led by Vsquared and Cambium.

  2. 2023

    Start of building a wafer manufacturing technology.

  3. 2024

    €228.7 million IPCEI grant and €25.7 million private investment secured.

  4. 2025

    Move into the FabONE facility (15,000 m² production, 2,000 m² office); construction start of the scalable pilot line for 300-mm wafer technology; acquisition of Applied Nanolayers (NL); SPARK Award 2025; finalist of the German Founders' Award.

  5. 2025-11-19

    Exyte signs the construction contract for the FabONE facility.

  6. 2026

    Further fab expansion and next financing phase; FabONE construction start in March 2026.

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