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Custom systems for automation, conveyor technology as well as transport and linking technology.

BL

BLEICHERT Automation GmbH & Co. KG

Osterburken · Shelby Township (MI), USA · Greer (SC), USA · Nanjing, China · Straubing (Partner ERTL Automation)New on Amplifa

3 countriesLocations (DE, USA, CN)
ISO 9001, 14001, 50001, VDA 6.4Certifications (DEKRA)
35 countriesDelivery worldwide
Almost 150 yearsKnow-how in the industry
1 partContract manufacturing from single parts to repeat

About BLEICHERT

BLEICHERT Automation GmbH & Co. KG, headquartered in Osterburken, develops and manufactures custom systems for automation, conveyor technology as well as transport and linking technology. The product range includes portal systems, conveyor systems, pallet circulation systems, automated guided vehicles (AGVs) and storage technology including high-bay warehouses as well as carousel and vertical ring storage systems. The company can look back on almost 150 years of know-how and is one of the authorized strategic suppliers to global industrial companies; customers come, among others, from the automotive industry, commercial vehicle manufacturing, the railway industry, airport and packaging logistics, and mechanical engineering. In addition, BLEICHERT offers contract manufacturing: laser cutting, cutting, bending, drilling, turning and milling on its own machinery in Osterburken. Further areas of service include standard-compliant control cabinet construction according to DIN EN IEC 61439, special machine construction, assembly, and comprehensive services such as maintenance, retrofit, training and 24/7 remote maintenance. Internationally, the company is connected via subsidiaries or partners of the R.WEISS Group in the USA, in China and indirectly in India.

Site
Osterburken
Processes
Laser cutting, Aluminium cutting (metal circular saw), Steel cutting (cold circular saw/band saw automaton), Round stock cutting (band saw automaton), Bending, Drilling and thread cutting, Turning (CNC and conventional), Milling (5-axis CNC bed-type milling machine)
Materials
Aluminium, Steel (structural steel), Cast iron, Stainless steel, Plastic
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 50001:2018, VDA 6.4:2017, BG quality seal "Sicher im System" (Safe in the System), VDA 6.4
Industries
Automotive industry, Automotive suppliers, Commercial vehicles, Consumer goods, Railway industry, Airport logistics
  1. 01

    Design & Development

  2. 02

    Laser Cutting

  3. 03

    Cutting

  4. 04

    Bending

  5. 05

    Drilling

  6. 06

    Turning

  7. 07

    Milling

  8. 08

    Control Cabinet Construction

  9. 09

    Assembly

  10. 10

    Service & Maintenance

Materials & Processes

S235

Steel (structural steel)

Cutting, laser cutting up to 20 mm sheet thickness, drilling and turning, e.g. for conveyor and transport technology.

Al

Aluminium

Cutting on the Kaltenbach SKL 450 H metal circular saw, round material up to Ø160 mm and profiles up to 6,000 mm measured length.

GG

Cast iron

Drilling services up to Ø80 mm and thread cutting up to M72 on radial drilling machines.

1.4301

Stainless steel

Used in control cabinet construction, e.g. for special versions in the food industry.

P

Plastic

Manufacture of filters made of plastic and metal as well as halogen-free materials for control cabinets.

Locations

Osterburken

DE

Headquarters / Manufacturing

Lot size
Prototype to series production
Materials
Steel, aluminium, cast iron, stainless steel, plastic
  • TRUMPF Trumatic L 3030 laser cutting machine (4 kW)
  • Kaltenbach SKL 450 H metal circular saw
  • Kaltenbach KKS 400 EC-H cold circular saw
  • Behringer HBP 313 A/G and HBP 310 A band saw automatons
  • AMADA HFE3i 2204L press brake
  • Radial drilling machines ELHA R60/2000, Alzmetall ALZRAPID 32, Donau Donauflex 145
  • Star SV-32 sliding headstock lathe
  • Traub TND 400 and DMG NEF 400 CNC lathes
  • Bimatec-Soraluce SL10000 5-axis CNC bed-type milling machine (X 8,500 mm)

Shelby Township (MI)

USA

Subsidiary BLEICHERT Inc.

Greer (SC)

USA

BLEICHERT Inc., U.S. Southeast Operations

Nanjing

CN

Subsidiary BLEICHERT Automation Systems (Nanjing) Ltd.

Straubing

DE

Partner ERTL Automation GmbH & Co. KG

Industries

Automotive industryAutomotive suppliersCommercial vehiclesConsumer goodsRailway industryAirport logisticsPackaging industryMechanical engineeringLogisticsFilms/PaperDefence

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining–2970 mm × 1470 mm––Structural steel
Aluminium cutting (metal circular saw)Machining–6000 mm––Aluminium
Steel cutting (cold circular saw/band saw automaton)Machining–8000 mm––Steel, Cast iron
Round stock cutting (band saw automaton)Machining–500 mm––Steel
BendingForming–4200 mm––Sheet metal (max. 10 mm)
Drilling and thread cuttingMachining––––Steel, Cast iron
Turning (CNC and conventional)Machining–1500 mm––Steel
Milling (5-axis CNC bed-type milling machine)Machining–8500 mm × 1300 mm × 1600 mm–––
Contract manufacturing of single and repeat production of componentsEngineering–––––
Assembly–––Prototype – Series productionStainless steel, halogen-free materials
Manufacture of turned partsMachining––––Metal
Manufacture of filters made of plastic and metal as well as stamped and drawn partsForming––––Plastic, Metal
Container constructionAssembly–––––
Stamped and drawn parts manufacturingForming––––Plastic, Metal

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting machineTRUMPF Trumatic L 3030 - 4kW1Working area 3,000 x 1,500 mm, laser power 4,000 W, max. sheet thickness structural steel 20 mm–Osterburken
Metal circular saw for aluminiumKaltenbach SKL 450 H1Round material Ø160 mm, square 145 mm, profiles 320x50 mm, measured length up to 6,000 mm–Osterburken
Cold circular sawKaltenbach KKS 400 EC-H1Round material Ø30 mm, profiles 100x100 mm, measured length up to 4,000 mm–Osterburken
High-performance band saw automatonBehringer HBP 313 A/G1Round material Ø280 mm, square 280x280 mm, raw material length max. 12,000 mm–Osterburken
High-performance band saw automatonBehringer HBP 310 A1Round material Ø250 mm, square 250x250 mm, raw material length 6,000 mm–Osterburken
Press brakeAMADA HFE3i 2204L1Press force 220 t, bending length 4,200 mm, max. sheet thickness 10 mm–Osterburken
Radial drilling machineELHA R60/20001Drilling capacity in steel Ø60 mm, clamping surface 2,125x1,100 mm–Osterburken
Radial drilling machineAlzmetall ALZRAPID 321Drilling capacity in steel Ø25 mm, clamping surface 1,175x525 mm–Osterburken
Radial drilling machineDonau Donauflex 1451Drilling capacity in steel Ø45 mm, clamping surface 1,800x600 mm–Osterburken
Thread tapping machineQuickboy1Thread cutting M5-M20–Osterburken
Sliding headstock latheStar SV-321Max. machining diameter 30 mm, max. machining length 1,500 mm–Osterburken
CNC latheTraub TND 4001Spindle bore 65 mm, turning length 800 mm, clamping range 10-300 mm–Osterburken
CNC latheDMG NEF 4001Spindle bore 65 mm, turning length 650 mm, clamping range 10-200 mm–Osterburken
Conventional latheColchester Magnum1Spindle bore 54 mm, turning length 1,100 mm, clamping range 10-200 mm–Osterburken
5-axis CNC bed-type milling machineBimatec-Soraluce SL100001X=8,500 mm, Y=1,300 mm, Z=1,600 mm–Osterburken

Additional services

Design/development of conveyor, transport and linking technologyPortal systemsConveyor systemsPallet circulation systemsAutomated guided vehicles (AGVs)Storage technology (high-bay warehouses, carousel/vertical ring storage systems)Spare parts serviceMaintenance/inspection/maintenance (including thermography)Conversion/retrofitTrainingRemote maintenance/hotline 24/7UVV inspection (accident prevention regulation testing)Contract manufacturing (laser cutting, cutting, bending, drilling, turning, milling)Control cabinet construction (DIN EN IEC 61439)AssemblySpecial machine construction

Quality & Certificates

The processes are certified according to ISO 9001, ISO 14001 and ISO 50001 as well as VDA 6.4 (DEKRA Certification GmbH); in addition, the company bears the BG quality seal "Sicher im System" (Safe in the System). In control cabinet construction, standard-compliant testing is carried out according to DIN EN IEC 61439 (VDE 0660-600).

EvidenceOsterburken
ISO 9001:2015
ISO 14001:2015
ISO 50001:2018
VDA 6.4

History

  1. 1876

    Adolf Bleichert founds the Adolf BLEICHERT & Co. factory for ropeways in Leipzig (company roots; year not explicitly stated according to source).

  2. Foundation of Adolf BLEICHERT Förderanlagen Vertriebs GmbH in Osterburken; distribution of roller conveyors and bulk material handling systems during the years of the economic miracle.

  3. Foundation of BLEICHERT Inc. in Sterling Heights (MI), USA – entry into the North American market with automation technology, roller conveyors, robots and assembly systems.

  4. Acquisition of BLEICHERT by the R.WEISS Group; renamed BLEICHERT Automation GmbH & Co. KG.

  5. Foundation of BLEICHERT Automation Systems (Nanjing) Ltd. in China – entry into the Asian market with automation technology, conveyor technology and customer support.

  6. Cooperation with InDeutsch Systems Private Ltd. (Pune) in India.

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